Supercritical CO2: Beyond Greenwashing

Supercritical CO2: Beyond Greenwashing

In recent years, the demand for natural and organic products has surged across various industries globally, from food & beverages to cosmetics and pharmaceuticals. With consumers increasingly opting for products derived from sustainable methods, the pressure is on manufacturers to adopt innovative technologies that align with these preferences. One such breakthrough technology making waves is the use of supercritical CO2 extracts in the production of natural and organic substances. This method not only elevates the quality of products but also ensures eco-friendliness and efficacy.

Let's delve into how supercritical CO2 extract is shaping the future of these industries and spotlight some pioneering companies at the forefront of this transformation.


The Precision and Efficacy of Supercritical CO2 Processes

Supercritical CO2 extracts, also known as supercritical fluid extracts (SFE), are a type of extract that uses high-pressure carbon dioxide (CO2) as a solvent to extract bioactive compounds from plant materials.

This method is particularly advantageous as it is non-toxic, environmentally friendly, and exceptionally precise in isolating desired components such as essential oils, herbal extracts, terpenes & cannabinoids, pigments & flavors, and plant-based proteins. As industries seek sustainable and clean technologies, supercritical CO2 stands out for its minimal environmental footprint and high-quality yield.

 

Supercritical C02 Applications Across Industries

a.     Essential oils in cosmetics and fragrances

The cosmetic and fragrance industries have embraced supercritical CO2 for its ability to produce essential oils with unrivaled purity and authenticity. By preserving the natural aroma without chemical alteration, these essential oils are ideal for luxury and organic brands. The technology allows for the capture of volatile compounds that are often lost in conventional extraction methods, resulting in a product that is true to its natural origins.

 

b.     Herbal Extracts in Pharmaceuticals 

In pharmaceuticals, supercritical CO2 is revered for its capacity to create potent, high-concentration herbal extracts. These extracts form the backbone of many modern medicinal formulations, offering therapeutic benefits without the impurities often associated with other extraction techniques. This aligns with the global trend towards natural and alternative medicines, where purity and efficacy are paramount.

 

c.      Pigments and Flavors in Food & Beverages 

The food & beverage sector utilizes supercritical CO2 to extract flavors and pigments, enhancing products without the need for artificial additives. This method ensures that the final products maintain their natural taste and color, which is crucial for clean-label demands. As consumers increasingly seek transparency and natural ingredients, supercritical CO2 extraction is becoming the method of choice for new-age food producers.

 

d.     Terpenes and Cannabinoids in Wellness Products 

In the fast-growing wellness and alternative medicine sectors, supercritical CO2 extraction is vital for obtaining high-quality terpenes and cannabinoids. This technique ensures the precision and purity necessary to meet stringent industry standards, which are essential for developing effective therapeutic products. As interest in cannabinoids and plant-based wellness continues to rise, the role of supercritical CO2 becomes even more significant.

 

e.     Plant-Based Proteins in Nutritional Supplements

With the surge in popularity of plant-based diets, the extraction of proteins using supercritical CO2 has gained prominence. This technique preserves the integrity of plant proteins, making them highly suitable for nutritional supplements in the vegan and vegetarian markets. By focusing on the purity and quality of extracted proteins, manufacturers better meet the dietary needs and preferences of health-conscious consumers.


Companies and Their Groundbreaking Innovations

1.     dsm-firmenich: A Switzerland-based company that specializes in fragrances, natural ingredients, ingredients, flavors, sustainability, perfumery and beauty, health, and others.

dsm-firmenich, one of the pioneers in superfluid critical extraction (SFE) technology has developed its ingredients in the perfume & beauty industry by leveraging supercritical CO2 extracts. The company has launched products such as TEA BLACK SFE, SESAME SFE ABS, and others with supercritical CO2 extracts production capacity of 100,987.0 liter. These products represent the brand's commitment to offering pure and sustainable fragrance solutions for high-end markets.

 

2.     FLAVEX Naturextrakte GmbH: Headquartered in Rehlingen-Siersburg, Germany, FLAVEX is renowned for its herbal pure extracts. Products developed by the company such as Ajowan fruits CO2-se extract (organic), Amaranth seeds CO2-to extract (organic), and others harness the full potential of supercritical CO2, ensuring medicinal-quality herbal extracts that align with the demands of modern pharmaceuticals.

 

3.     Synthite Industries Ltd: A Kerala, India-based company that is one of the largest manufacturers and exporters of spice oleoresins and essential oils.

The Ernakulam, Kerala-based company has a portfolio of over 500 products that focus on plant-derived ingredients for flavor and fragrance solutions. The company has introduced spices and teas such as black pepper, black tea, and others by leveraging the 35,039.7-liter production capacity of supercritical CO2 extracts.

 

4.     Draco Natural Products: One of the key leaders in the manufacture of premium quality botanical extract ingredients for a wide range of functional food, beverage, dietary supplements, cosmetics & personal care products. 

A San Jose, California, US-based company uses supercritical fluid CO2 extraction to manufacture sea buckthorn oil, CBD oil, black pepper oil, fresh-cut ginger oil, pomegranate seed oil, honokiol bioactive from magnolia bark, and others.

 

5.     Eden Botanicals: Operating out of Petaluma, California, US, Eden Botanicals specializes in Essential Oils, Absolutes, and Carrier Oils for Cosmetics, CO2 Extracts, and Carrier Oils.

With the 9,767.6 liters production capacity of supercritical CO2 extracts, the company has developed oils such as Ambrette Seed CO2(Fine), Angelica Root CO2 (Organic), Arnica CO2 – Organic, and others. These seeds are of different origins which makes them ideal to use in different products such as fragrances and perfumes.


Analyst’s View

As industries across the globe are recognizing the profound benefits of supercritical CO2, we are standing on the brink of a new era of sustainable innovation. The integration and expansion of supercritical CO2 technology across various industries emphasize a pivotal shift towards sustainable production methods.

The global supercritical CO2 extracts market was valued at 124.86 million USD in 2023 and is expected to reach 183.37 million USD in 2032, expanding at a CAGR of 4.52% during the forecast period. The expected market growth reflects not only a rising consumer preference for eco-friendly products but also the strategic positioning of companies to meet this demand head-on. Long-term growth potential remains robust, signaling opportunities for both market incumbents and new entrants to capture a share of this expanding market.

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