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♻️ Tailings Reprocessing: The Holy Grail or a Fool’s Errand? Mines naturally handle a complex set of factors like resource allocation, capital efficiency, opportunity costs, and depletion. What works for one mine at one time may be completely different for another. This makes decisions like cut-off grades incredibly tricky to get right. Recovering every possible mineral might seem ideal, but it’s often not practical—at least not today. As cut-off grades drop, tailings themselves start to look more like assets. The idea of tailings reprocessing becomes increasingly compelling, not just for the economics but for the environmental opportunities it presents. Vale, for example, expects 10% (7 million tonnes) of its iron ore production to come from tailings by 2030. As reserves deplete, there’s a clear case for revisiting tailings, improving handling, and rethinking closure plans. But, as with most things in mining, it’s never that simple. 1) Random Distribution: "Nuggety" Nature of Tailings Grades in tailings depend heavily on when and where the material was discharged. They’re shaped by the ore being processed, recovery rates, and even whether it was a bad operating month. This variability creates a distribution that can shift dramatically and often feels, for lack of a better word, nuggety. Tailings reprocessing is far from predictable, and that inconsistency can complicate both planning and operations. 2) The Bias: Preferential Liberation and Extraction Tailings grades may look great on paper, especially when compared to today’s ore. But they’re not directly comparable. When ore is processed, the easiest minerals are recovered first. What’s left behind requires significantly more energy and effort to extract. A tailings grade of 1 g/t Au might seem impressive, but metallurgical recoveries, and feed variability, I would argue should have a discount to account for the difficulty of recovering the remnant mineralization. ▪️Lessons from the Carlin Trend A century ago, mining sub 1 g/t Au material would have been unimaginable. Today, projects targeting 1 g/t Au open pitiable are common. The same shift could happen with tailings, but success depends on understanding the metallurgy, the inherent variability, and the cost of recovery. So, are tailings reprocessing the holy grail? Maybe. It depends on timing, economics, and a willingness, technology of the day. But what is for certian is they repersent a chance to reduce existing footprints and bring past standards up to current ones. It is a beautiful thing - economics and how changing markets open up pathways. #Mining #Exploration #Metallurgy #MiningInnovation #ResourceManagement #FutureOfMining #TechInMining #Gold #Zinc #Copper #MiningIndustry