Big Roller Overland Conveyor Company are excited to announce that we have partnered with Tribotech Pty. Ltd. to develop the world’s first 20”, 20 kg idler roller suitable for a 1500mm wide conveyor belt, the most common belt size for 25-40MTPA throughput commonly output from larger Jaw and Gyratory Crushers and to invest in tooling to scale up their existing production processes for the initial commercial product run of 50 rollers. “We scoured the world for suitable roller product that met the requirements to achieve the design criteria and found it right here on our doorstep in WA. We went through a rigorous evaluation process of the roller manufacturing industry, including undertaking independent testing of key roller attributes necessary to achieving the design and selected Tribotech Pty. Ltd. nylon rollers on that basis. They exceeded all our stringent and demanding metrics on engineering knowledge and manufacturing know how, manufacturing quality and product performance,” said Shawn Ryan, Big Roller Overland Conveyor Company Founder and Executive Director. The scope of works will be performed under Minerals Research Institute of Western Australia (MRIWA) Grant (M10549) and includes the design, manufacture and testing of an initial run of commercial roller products. This contract will demonstrate the roller manufacturing processes can produce a product that complies with international SANS / TUNRA Bulk Solids standards and further validates and expands upon the energy efficiency hypothesis of greater than 30% reduction in the energy required for horizonal material movement already demonstrated for a 16” test roller on Continental's Low Rolling Resistance Eco Plus pulley cover compound. We look forward to working with Tribotech Pty. Ltd. and having 3rd party validated commercial roller products available for the market in Q1 2025 for use in Big Roller™ Idler Frames and Big Roller™ Ground Modules. Big Roller Overland Conveyor Company seek to engage with progressive mining companies both locally and abroad to perform paid field trials of the suspended 3 roll offset idler frames and rollers which are interchangeable with existing OEM designs. Reach out to engage with our early adopter program at sales@bigrollerolc.com if your mining company or its engineering representatives are interested in participating in the revolutionary work that will change the mining industry’s approach to Bulk Materials Movement. #conveyorrevolution #getonwithit #decarbonisation #realinnovation #commercialisation #realzero #thinkdifferently #netzero #findingbetterways CEMAconveyor Rethink Mining Centro Nacional de Pilotaje | CNP Austmine AusIMM
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Lee Jenkins talks about Weir's strategically located foundries in major mining regions worldwide. Each of our foundries has unique capabilities tailored to local markets. Equipped with advanced technologies such as robotic fettling and digital manufacturing techniques, our facilities enhance production efficiency. Read the full article from International Mining to learn more. #foundries #wearparts #miningtechnology
Prepared for impact The unsung heroes of the mining world, engineered products and wear parts continue to evolve in the face of changing market dynamics. For IM's June 2024 issue, Daniel Gleeson hears from the leading innovators in this space, finding out how they are extending the longevity of their solutions, engineering products from sustainable raw materials and designing tailored tools that work in some of the harshest environments around. Lee Jenkins, Director of Operations at Weir Minerals’ Todmordon foundry, provides detailed input on the six foundries that underpin all engineering and wear part developments from the OEM; Bradken provides details on the successful first shell liner installation using its innovative MillSafe Bolting System in a 31.5 ft diameter SAG mill; an ME ELECMETAL case study shows how the company's heavy-duty liner application has been enhancing tower mil availability by 50% at one specific operation; Duratray International outlines how its state of the art factory has more than doubled its suspended dump body (SDB) capacity; Metso reflects on a truck body milestone and Austin Engineering Ltd's Chile division reports on d the first tranche of purchase orders for “OEM-style” truck trays. We also have a Q&A with Philippi-Hagenbuch, Inc.'s Josh Swank looking at its own truck body and water tank developments. Read the full article below... #heavyengineering #wearparts #miningengineering #miningequipment
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🔧 Optimise Plant Productivity with Brelko’s Advanced Secondary Belt Cleaners 🔧 Secondary conveyor belt cleaners are primarily intended for use in conveyor bulk material handling applications for the removal of residual fines (carry-back) that remain on the belt behind the primary cleaner. Its location is typically close enough to the pulley, aiding the cleanings return to the main material stream, making the conveyor systems safer and more productive. Key features: 🔹 Specially formulated polymeric blades give maximum life and keep the possibility of damage to the belt repairs, splices, and metal fasteners to a minimum. 🔹 Our patented blade design ensures the optimum combination of flexibility and rigidity to adapt to the belt profile. 🔹 Brelko patented V-base blade mounting makes blade changing quick and simple. 🔹 Optional self-adjusting torsion mountings allow the cleaner to maintain a constant pressure on the belt and greatly extends adjustment intervals. Spillage left unchecked represents an ever-increasing drain on a conveyor and plant’s efficiency, productivity and profitability. On a 1m wide conveyor, moving at a speed of 2m/s, removing 30% of the last 1/10th mm residue film off the lower belt face will save a belt 720 cubic meters of material over the course of a year. This equates to 43 rail trucks each with a 20-tonne capacity. Success Story: In May 2023, Tronox experienced site improvement not only because of our cleaners, but also benefiting from the rest of our product range. Read more here: https://lnkd.in/gDFTPPzx Ready to elevate your operations? Contact us today for a comprehensive assessment from our team of professionals. View our range of Secondary Belt Cleaners: https://lnkd.in/gMMBRS6c #BulkMaterialHandling #ConveyorSystems #OrganisationEfficiency #Manufacturing #Engineering #SafetyFirst #Productivity #BeltCleaners #Innovation #IndustryLeadership #OperationsManagement #SpillageControl #Mining #MiningIndustry #BeltScrapers #SecondaryBeltCleaner
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This image depicts a mobile industrial crusher machine, designed for processing various materials such as rocks, minerals, and construction debris. The crusher is mounted on a wheeled chassis, allowing for easy transportation to different work sites. The machine features a large hopper for feeding materials into the crushing chamber, where they are broken down by rotating blades or jaws powered by a robust electric motor. Additionally, a conveyor belt system is integrated for efficient material handling, moving the processed material to a designated area. This mobile crusher is essential for industries like construction, mining, and recycling, where it aids in reducing material size for easier handling and further processing.
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Our factory’s daily The harder you work,the luckier you will be. #conveyorbelts #steelcordconveyorbelt #quarrying #bulkmaterialhanding #cintatransportadora #bandastransportadoras #conveyorbelting #manufacturing #highquality #bandas #ST #Conveyortechnology #conveyorbelt #rubberbelt #industrial #BANDA #CONVEYOR #conveyorsystems #conveyorsolutions #conveyorbelting #miningequipment #cementplant #miningmachinery #conveyorbeltsuppliers
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An impact crusher is a machine used in various industries, including mining, quarrying, and recycling, to crush materials. It utilizes the impact principle to break down materials into smaller pieces. Here are some key details about impact crushers: Types of Impact Crushers: 1. Horizontal Shaft Impact (HSI) Crushers: Uses high-speed rotating hammers or blow bars. Suitable for softer materials like limestone and phosphate. Can produce a more cubical product. 2. Vertical Shaft Impact (VSI) Crushers: Uses high-speed rotors with wear-resistant tips. Suitable for medium-hard materials and sand production. Creates a high-quality end product with a consistent shape. Working Principle: Feed Material: The crusher takes in raw materials, which are typically fed into the machine using a hopper. Impact: The materials are struck by fast-moving hammers, blow bars, or other impact devices. Crushing Chamber: The materials are crushed in the crushing chamber by repeated impacts. Discharge: Crushed materials exit through a discharge opening, which can be adjusted to achieve the desired particle size. Applications: Mining: Crushing ores to prepare for further processing. Construction: Producing aggregates for road and building construction. Recycling: Crushing concrete, asphalt, and other materials for reuse. Advantages: High Reduction Ratio: Capable of producing a high-quality end product with fewer crushing stages. Versatility: Can handle a wide range of materials and applications. Adjustability: The ability to adjust the size and shape of the final product. Disadvantages: Wear and Tear: Impact crushers can experience significant wear, especially when crushing hard materials. Maintenance: Requires regular maintenance to ensure efficient operation and longevity. #crusher #machinery #industry #cad #solidwork #business #production #innovation #innovate #business #marketing #mechanical #engineering
