Erick Oloo’s Post

This passage shows the importance of grading solutions in industrial processes, particularly in the context of refining or petrochemical operations where catalysts are used this process was developed by Topsoe. Let's break it down: Optimal grading solution: This refers to the selection or design of a grading system tailored to the specific characteristics of the feedstock being processed. Grading solutions are used to control the size and distribution of catalyst particles in a reactor, which influences the efficiency of the process. Minimize pressure drop build-up: Pressure drop refers to the decrease in pressure experienced as a fluid flows through a system. In refining processes, pressure drop can negatively impact efficiency and performance. An optimal grading solution helps minimize this pressure drop build-up. Increase metals pick-up: In refining processes, metals like nickel, vanadium, and iron can be present in the feedstock and can have detrimental effects on catalyst performance. An effective grading solution can enhance the ability to capture these metals, preventing them from deactivating the catalyst. Reduce downtime and catalyst replacement: By optimizing the grading solution, the need for maintenance, downtime, and catalyst replacement can be minimized. This leads to improved operational efficiency and reduced costs. Efficient hydrogenation activity: Hydrogenation is a chemical reaction that involves the addition of hydrogen to a molecule. In processes such as refining, hydrogenation is often used to remove impurities or to convert certain compounds into more valuable products. An optimally graded catalyst enhances hydrogenation activity, improving the overall efficiency of the process. Traps poisons and metals: The grading solution helps to trap contaminants, such as poisons and metals, which can deactivate the catalyst. By preventing these contaminants from reaching the active sites of the catalyst, its lifespan is prolonged. Converts coke precursors: Coke formation is a common issue in catalytic processes, where carbonaceous deposits can accumulate on the catalyst surface, reducing its effectiveness. An effective grading solution helps to convert the precursors of coke into more desirable products, mitigating coke formation and prolonging catalyst life. Longer-lasting high-active main catalyst: By optimizing the grading solution and addressing various factors such as pressure drop, metals pick-up, and coke formation, the main catalyst in the process can maintain its high activity for a longer period. Fewer turnarounds, more productive run days: Turnarounds refer to periods when the production process is halted for maintenance or upgrades. By reducing the frequency of turnarounds through the use of an optimal grading solution, the overall productivity of the operation is increased, leading to more productive run days. #Chemical_Engineer #Chemical_Process_Engineer #OilGas #Petrochemical #Petroleum #Catalyst

A feasibility study for setting up a chemical and physical refining plant for edible oil involves assessing various aspects to determine the viability and potential success of the project. Here's an outline of what such a feasibility study might entail: 1. **Market Analysis:** - Analyze the demand for refined edible oil in the target market. - Identify key competitors and their market share. - Assess market trends, growth potential, and consumer preferences. 2. **Technical Feasibility:** - Evaluate the technical requirements for setting up both chemical and physical refining processes. - Determine the optimal plant size, equipment needed, and production capacity. - Assess the availability of technology and expertise required for refining operations. 3. **Location Analysis:** - Identify potential locations for the refinery considering factors such as proximity to raw material sources, transportation infrastructure, availability of utilities, and regulatory requirements. 4. **Raw Material Supply:** - Evaluate the availability and cost of raw materials, such as crude edible oil. - Assess the reliability of suppliers and potential risks associated with raw material procurement. 5. **Financial Feasibility:** - Estimate the initial investment required for setting up the refinery, including land acquisition, construction, equipment purchase, and startup costs. - Conduct a cost analysis to determine the operating expenses, including labor, utilities, maintenance, and overhead. - Develop financial projections, including revenue forecasts, profit margins, cash flow analysis, and return on investment (ROI). 6. **Regulatory and Legal Considerations:** - Identify regulatory requirements and permits needed for setting up and operating the refinery. - Assess compliance with environmental regulations, safety standards, and quality control measures. 7. **Risk Assessment:** - Identify potential risks and challenges associated with the project, such as market volatility, regulatory changes, supply chain disruptions, and technological risks. - Develop risk mitigation strategies to address identified risks and uncertainties. 8. **Social and Environmental Impact:** - Evaluate the social and environmental impact of the refinery on the local community and ecosystem. - Identify measures to mitigate any adverse effects and ensure sustainable operations. 9. **Conclusion and Recommendations:** - Summarize the findings of the feasibility study and provide recommendations on the viability of the project. - Outline next steps, including implementation timelines, investment decisions, and further research or analysis needed. By conducting a comprehensive feasibility study covering these aspects, stakeholders can make informed decisions about the feasibility and viability of setting up a chemical and physical refining plant for edible oil.

Much of the equipment used in the refining and processing industries is known as Process Equipment. Most pieces of process equipment are designed to perform specific, singular tasks. Process equipment can be used for tasks as varied as storage, controlling flow, and containing chemical reactions. Process equipment is the equipment used in chemical and materials processing, in facilities like refineries, chemical plants, and wastewater treatment plants. Process equipment is typically designed with a specific process or a series of processes in mind and can be customized for a particular facility such as storage, controlling flow, and containing chemical reactions.

General Overview of Petrochemical Process

Unit Processes in Refinery : In a refinery, unit processes are the chemical processes involved in the transformation of crude oil into refined products such as gasoline, diesel, kerosene, and other petrochemicals. These processes are critical to breaking down large, complex molecules and creating specific hydrocarbons useful for various industries. Here are some of the key unit processes in a refinery: 1. Cracking - Thermal Cracking : High temperatures are used to break down heavy hydrocarbons into lighter ones. - Catalytic Cracking : A catalyst is used to lower the required temperature for breaking hydrocarbons into valuable products like gasoline. - Hydrocracking : Uses hydrogen and catalysts to break heavy molecules into lighter ones, producing high-quality fuels. 2. Reforming - Catalytic Reforming : Converts low-octane naphtha into high-octane reformate, a precursor for gasoline. It also produces hydrogen, used in other processes. - Isomerization : Converts straight-chain alkanes into branched alkanes, improving gasoline's octane rating. 3. Alkylation - Combines smaller hydrocarbons (like propylene or butylene) with isobutane in the presence of a strong acid to produce high-octane gasoline components. 4. Hydrotreating - Uses hydrogen to remove impurities such as sulfur, nitrogen, and metals from crude oil fractions. This process reduces environmental emissions and improves fuel quality. 5. Desulfurization - Hydrodesulfurization (HDS) : Removes sulfur from various refinery streams, producing ultra-low sulfur diesel (ULSD) to meet environmental standards. 6. Polymerization - Converts light olefins, like ethylene and propylene, into heavier hydrocarbons that are used in fuels and lubricants. 7. Coking - Thermal process that cracks heavy residues into lighter products and solid carbon (coke). The process is used to maximize liquid product yield and minimize waste. 8. Distillation - Atmospheric Distillation : Separates crude oil into different fractions (gases, naphtha, kerosene, diesel, gas oils) based on boiling points. - Vacuum Distillation : Further distills the heavy residues from atmospheric distillation under reduced pressure to produce vacuum gas oil and asphalt. 9. Deasphalting - Separates heavy asphaltic materials from vacuum residuum, which is further processed into lighter, more valuable products. These unit processes, combined with mechanical and separation processes, ensure that crude oil is efficiently refined into a range of useful products.

Improve specialty chemical production through digital transformation From large petrochemical plants to smaller-scale specialty chemical operations, digital transformation is a significant technology and operational improvement trend throughout the global chemical industry. Emerson: McEleney, T. From large petrochemical plants to smaller-scale specialty chemical operations, digital transformation is a significant technology and operational improvement trend throughout the global chemical industry. Specialty chemical operators—including manufacturers of fine chemicals and chemical intermediates—are rapidly recognizing the benefits of using smart devices, data analytics and other digital technologies to transform their business operations. The latest generation of floor-to-clouda solutions can help improve predictive maintenance, reduce operating costs, and improve safety and sustainability in specialty chemical plants (FIG. 1). Improve process material flow and control Specialty chemical plant operators seek to protect their facilities and sustain valuable uptime through better insight into the condition of their systems and equipment, which is where floor-to-cloud technology comes into play. Plant operators can take their first steps to leverage the power of digital transformation technology with the right combination of smart fluid control and pneumatic solutions. These components and systems ensure the proper movement of oil, gas or chemicals through the reliable actuation of process valves and actuators. When specialty chemical processes operate with unmeasured parameters or unknown anomalies, a lack of real-time data can compromise valve systems, resulting in equipment failure and costly, unplanned shutdowns. Rather than a reactive approach to equipment management, digital sensors and smart valve systems reveal the real-time health and condition of assets, enabling operators to make informed, proactive decisions that maintain their valve systems and minimize downtime. Floor-to-cloud solutions apply a range of digital technologies to improve the efficiency and performance of many kinds of industrial operations. The integration of smart sensors, measurement devices, and automated pneumatic valves and actuators into these systems can unlock valuable process data and achieve greater efficiency. Combining these elements with powerful programmable logic controllers (PLCs) and edge controllers provides real-time, actionable insights to a production system. This can ultimately improve chemical process throughput, reduce operating costs and improve safety, yields and sustainability. Specialty chemical plants can use these systems to streamline their operations, maximize asset performance and minimize rework. Full article: https://lnkd.in/dibcGU3b #engineering #energy #industry #oilandgas #sustainability #maintenance #petrochemical #digitalization

Thanks to Imperative Chemical Partners for being a sponsor! From imperativechemicals.com - Striving to set a new standard in chemical services with a focus on effective chemistries, reliable service, and proven program management, all coordinated and supported by an organization with the combined resources, experience, and expertise to deliver results. Imperative has the capability to service major integrated production companies and transportation infrastructures, yet maintains the flexibility and responsiveness to service independent operators. When results matter, the right choice in your chemical partner is Imperative. Production Chemicals We are fully equipped to recommend and manage flow assurance, production enhancement and asset integrity programs. We’re well experienced in both unconventional and conventional, secondary and tertiary recovery. Our experts can help with chemistries for multiple types of lift operations such as ESP, gas lift, rod or plunger, and have pre-designed and custom-designed chemistries specially formulated for formation challenges in the Bakken, Eagle Ford, Delaware and Permian Basins. HYDROCARBON MIDSTREAM CHEMICALS Our superior knowledge and expertise ensure that our customers get unmatched flexibility, agility and responsiveness. That’s why so many rely on us to manage their entire program. We offer needs-assessments and testing, build customized solutions, conduct ongoing reporting, make program adjustments, and more. The bottom line: we have the products and the experts you’ll need to make sure the job is done right and your asset is protected. For more details on our products and the different challenges they can address, click on a link below or visit our product page to learn more. COMPLETION CHEMICALS Missteps in frac fluid composition can limit the potential of fracturing effectiveness, and your well’s production, in a number of ways. An Imperative Chemical Partners expert can help you find and deploy the additives you need to help optimize viscosity, control pH, minimize pressure loss, clean the wellbore and more. All to ensure strong hydraulic fracturing performance. We offer full service, 24-hour staffed, self-sufficient frac trailers with pumps and flow meters. Our post-frac monitoring services include flowback water bacteria culturing, scale and paraffin coupons and wax appearance temperature testing. For more on our completion chemical products, staffed services, and the different challenges they can address, click on a link below or visit our product page. ACID SERVICES Our experts offer a number of hydrochloric acidizing systems and support, including: Toe prep Cross-linked Toluene/Xylene solvents And we can provide a complete turnkey acid service. This includes 2,000+ HP triplex/quinplex treating units with on-the-fly mixing capabilities, a fleet of multi-compartment acid and chemical transports, as well as mobile data centers capable of real-time monitoring and reporting.

Did you know? Petrochemical engineering isn’t just about oil and gas. Everyday items like plastics, detergents, and even synthetic fabrics like polyester are all products of petrochemical processes. Without it, many of the conveniences we take for granted wouldn’t exist! So next time you’re enjoying life’s little conveniences, like washing with your detergent or wearing your polyester socks just remember we are behind the scenes making it all happen, whisper a quiet “thank you” to us. You’re welcome.😌😂 What’s one petrochemical-based product you use daily that you didn’t think twice about until now? Let me know in the comments! #petrochemicalengineering #engineering

The #Global #Refinery and #Petrochemical #Filtration #market, valued at USD 4.2 billion in 2023, is poised to reach USD 6.5 billion by 2030, with a projected Compound Annual #Growth Rate ( #CAGR ) of 6.1% from 2024 to 2030. Request For Free Sample Report : https://lnkd.in/gysjtDRj This market's substantial growth stems from its pivotal role in enhancing operational efficiency and #product quality within the #petroleum and petrochemical sectors. The surge in #demand for efficient filtration solutions is fueled by stringent #environmental regulations, the #drive for process optimization, and the pursuit of superior product standards. #RefineryFiltration #PetrochemicalFiltration #OperationalEfficiency #ProductQuality #EnvironmentalRegulations #FiltrationTechnology #SafetyStandards #SustainabilityGoals #ResourceRecovery #WasteMinimization #MarketGrowth #ProcessOptimization #CorporateResponsibility #AdvancedTechnologies #GlobalMarket #IndustryTrends #InnovativeSolutions #EfficientSystems #EmissionsReduction #SystemPerformance

VALUE-CHAIN OF NGL PLANT PRODUCTION & OPERATIONS. In the value chain of Natural Gas Liquids (NGL) plant production and operation, the process begins with the extraction of natural gas from underground reservoirs. The raw gas, which contains a mixture of methane and heavier hydrocarbons, is then transported via pipelines to an NGL processing facility. At the plant, a series of fractionation stages separate the gas into its component parts, such as ethane, propane, butane, and natural gasoline. These individual NGLs have distinct uses and markets, with ethane typically going into petrochemical production, propane used for heating and as a petrochemical feedstock, butane in gasoline blending or as a fuel, and natural gasoline in motor fuels or diluents. The operational aspect of an NGL plant involves meticulous process control and maintenance to ensure efficient separation, minimize downtime, and adhere to environmental regulations. Safety is paramount, given the flammable nature of the products. The logistics of storing and transporting the NGLs to end-users or further processing facilities are critical components of the value chain, requiring specialized infrastructure such as pressurized storage tanks and dedicated pipelines or transport by rail or truck. The final stage of the value chain is the sale of NGLs to various industries, where they are used as feedstock for the production of plastics, resins, and other chemicals, or as sources of energy. Charles Ijeoma