IMM Maschinenbau GmbH’s Post

Bend radii 2.5 x OD of the tube, bend on bend, no bore support.
 Involved in Fluid Handling?   •Battery cooling •Multi-Layer fuel systems •Breather pipes •Brake systems •Corrugated and smooth bore pipes
  Our Hot Air forming jigs have formed some of automotive’s most complex shapes.   Our forming jigs are CNC machined and built with tight tolerances to ensure produced parts are to drawing. The surfaces that are in contact with the pipe leave no marks or dents. The pipe is supported in key areas which removes the need for a bore support, this means the pipes are free from internal deformation. No water or steam is used in any of our processes. Jigs can be duplicated and will retain consistent parts for the life of the project.   The majority of each jig can be recycled once the project has finished which will contribute to a greener future.   Further details on forming specifications:   •Tube sizes from 6 x 1 up to 18 x 1, wall thickness from 1 mm up to 3 mm. •Smooth bore and corrugated. •Minimum bend radii, 2.5 x the OD of the tube, 3 x preferred. This is a standard based on a 90-degree bend, the process is suitable to much lower radii depending on the angle of the bend. •Tighter bends can be formed but may require a bore support. •Bend on bend in any plane. •More than 360 degree coils are possible. •A minimum of 20 mm of straight required at the start and end of each part. •Single or multi-layer material can be formed. •Part lengths up to 2500 mm can be formed. It may be possible to form longer parts, please contact us if you have parts that are longer than the current production length. •Forming jigs can be swapped with no tools very quickly making it a very flexible process. •Forming times on average are 90 seconds, the part is heated and cooled in 90 seconds, it is clean and dry and ready for assembly. •Multiple bend radii possible on the same part.   For more information, please visit our website https://lnkd.in/eVBgaQvE

If you have any questions, please email us at info@forefrontengineering.co.uk

#automotive #manufacturing #energyefficient #carbonfootprint #scope2emissions

For CK Carbide Cylindrical Shank Hydraulic Chuck BBT/BDV/HSK-A Type The CK Carbide Cylindrical Shank Hydraulic Chuck is designed for use with BBT, BDV, and HSK-A type toolholders. Here are some key features: 1.Hydraulic Damping: The chuck incorporates hydraulics to enhance damping, resulting in improved machining stability. 2.Short Projection Length: Designed for short projection lengths, it allows for large insertion depths. 3.High Rigidity: The integral sleeve construction ensures stable precision and high rigidity. 4.Runout Accuracy: Dual oil pressure points contribute to better runout accuracy. Additionally, the CK Boring System offers modular accessories for a wide range of tool layouts. If you’re interested in the technical details, the chuck comes in a 20 mm diameter for VDI 30 and 40 interfaces, and there’s also a cylindrical shank version for turning/milling centers with through-coolant. Let me know if you need further assistance! 😊 #BIG Tools #Clamping Technology #Tool Holders #Hydraulic Chucks #Machine #Machinery #Manufacturer #Design https://lnkd.in/g5tDmwse

Practical Tips for Machining Long Thin-Walled Parts Machining long thin-walled parts is a highly technical task. Here are some practical tips: 🔹 Material Selection: High-strength alloy materials are suitable. 🔹 Cutting Parameters: Choose a small cutting depth and feed rate to reduce deformation. 🔹 Fixture Use: Use specially designed or custom fixtures for stability. 🔹 Multiple Light Cuts: Reduce cutting force and deformation. 🔹 Heat Control: Use coolant to control temperature. 🔹 Pre-Annealing: Reduce material internal stress. 🔹 Precision Tools: Choose sharp and durable tools. 🔹 Inspection & Calibration: Regularly check workpiece dimensions and correct errors promptly. I hope these tips help improve your machining quality and efficiency! #CNC #Manufacturing #PrecisionMachining #MechanicalEngineering #MachiningTips

Dear Aluminum Fabrication Partners, Are you still troubled by surface damage during aluminum tube machining? Due to the soft nature of aluminum, traditional end chamfering processes often lead to aluminum chips accumulating and contaminating the tube surfaces, causing quality issues. We understand your concerns, which is why we have developed our latest groundbreaking 5-Axis Chamfering machine, specifically designed to address this challenge. Introducing an innovative robotic arm system integrated into the machining process, this state-of-the-art solution automatically removes the finished aluminum tubes after chamfering, ensuring a gentle touch that preserves their delicate surfaces. Simultaneously, it intelligently separates the aluminum chips, preventing any potential damage from chip accumulation. With this advanced automation, you can achieve unparalleled chamfering accuracy while maintaining the pristine condition of your aluminum tubes' soft exterior. No more risk of surface imperfections from manual handling or chip contamination. Optimize your aluminum fabrication processes and discover a new realm of precision, efficiency, and surface quality control with our cutting-edge 5-Axis Chamfering Center. At Tubes Machinery, we are committed to providing innovative solutions that address the real challenges faced by our valued partners in the industry. Let us put your surface quality concerns to rest and elevate your aluminum tube manufacturing to new heights. Stay tuned for the full product unveiling and witness the future of aluminum tube chamfering in action! #Pipechamferingmachine #Tubebevelingmachine #Pipebevelingmachine #Automatictubechamfering

If you only need lateral clamping force in one direction, here is an out of the box idea using our Vise Force 2 Wedge Clamps. The 2nd jaw is now a hard stop! Vise Force low profile wedge clamps. Reliable and precision made in the USA.  ✅ Chip Free Internal Spring Design  ✅ Clamping Forces From 2,100 to 14,500lbs  ✅ Automate With Hydraulics  ✅ Through Hardened 28-32 Rc  ✅ Low Profile Design  ✅ 15 Clamp Options Available Vise Force Clamps ➡️ https://bit.ly/3KiCcSs Vise Force Part Locators ➡️ https://bit.ly/3KncGLx Create Custom Workholding ➡️ https://bit.ly/3CfNTqv ----- #wedgeclamps #clamping #clamp #mcode #hydraulicsystems #secondary #mcode #hydraulic #hydraulicsystems #hydraulicpump #manufacturing #cncmilling #cncmachine #cnc #cncmachinist #cncmanufacturing #cncmachining #precisionmachining #contractmanufacturing #workholding #fixture #clamp #automate #workholdingsolutions #customworkholding #workholdingfixture #automation #trunnion #automationengineering #engineering #engineeringsolutions #manufacturing #automation #automationengineering #turnkey #turnkeyprojects #processimprovement #usa #madeintheusa

Table bearing (Turntable bearing )is a kind of bearing that can withstand comprehensive loads such as axial load, radial load and overturning moment at the same time. It is a precision bearing with a special structure that integrates support, rotation, transmission, fixation and other functions. Turntable bearings basically adopt a design method with negative clearance and preload to ensure high rigidity and rotation accuracy of the bearings. Generally, the inner and outer rings of the turntable bearing itself have mounting holes, lubricating oil holes and sealing structures, which are suitable for precision working conditions. Different installation and use requirements of various types of equipment; turntable bearings have the characteristics of compact structure, high rotation accuracy, easy installation and maintenance, etc. Turntable bearings mainly include three categories: YRT turntable bearings, ZKLDF turntable bearings and crossed roller bearings.☺️😊😇 #bearing #yrt #Bearing #ring #precision #bearing #slewing #grinding #cnc #gear #mine #cnc #Cnc #automation #robot #robotics #manufacturing #engineering #cnc #design #technology #machining #fabrication #industrial #mechanical #manufacturer #cncmachining #machinist #automation #construction #metalwork #welding #engineer #machine #milling #machinetools

40T2500 CNC bending machine: laser protection, safety first The 40T2500 CNC bending machine has a strong nominal force, ensuring stability and reliability during the bending process. At the same time, the length and width of its workbench are carefully designed to meet the bending needs of plates of different specifications. The equipment adopts an all-steel welded structure and undergoes vibration stress relief treatment, making the machine high in strength and rigidity, ensuring stability and durability for long-term use. What's more worth mentioning is that this bending machine is equipped with a laser protection system, which provides a strong guarantee for the safety of operators. During the bending process, the laser protection system can monitor the position and bending angle of the plate in real time. Once an abnormality is detected, the protection mechanism will be activated immediately, effectively preventing safety accidents caused by operating errors or equipment failures. In addition, the 40T2500 CNC bending machine also uses advanced CNC technology to realize electric adjustment and manual fine-tuning of the back gauge distance and upper slide stroke, making the processing process more flexible and convenient. At the same time, the digital display function enables operators to grasp the operating status and processing progress of the equipment in real time, improving work efficiency. Whatsapp: +86 132 221 11178 Telegram:+86 132 221 11178 Email: info@ntjugao.com #JUGAOCNCMACHINE #AMADA #madeinamerica #fabrication #metalworking #sheetmetal #sheetmetalfabrication #manufacturing #industryequipment #bending #pressbrake #pressbrakes #brakepress #amadapressbrake

Did you know some items that need heat treatment? It might surprise you, but it's true—some products must undergo a special heat treatment process to be fit for use. This process, known as annealing, involves heating the material to a specific temperature to relieve internal stresses. The duration can vary from short to long, depending on the material and the required properties. Regardless of the time, we ensure that every item is treated correctly to arrive in perfect condition for you! #cnc #machining #hitechmechanics

UW Product | Double-Station Plate Frame Welding Machine ⚫ Introduction The #LiquidFlowBattery Double-Station Mold Frame Welding Machine is a highly efficient and automated equipment for the welding and assembly of flow battery plate frames with membranes or bipolar plates. Featuring a double-station design, it achieves simultaneous welding and assembly operations, significantly improving production efficiency. ⚫ Highlight ① High-Efficiency Production Employing a double-station approach, it simultaneously conducts welding and assembly, achieving a significant increase in production efficiency. ② Precise Positioning Advanced CCD camera technology is utilized to achieve precise positioning of plastic base plates and mold auto-ejectors, ensuring welding accuracy and consistency. ③ Uniform Welding The adoption of roller laser welding technology ensures even pressure distribution throughout the welding process, thereby avoiding potential issues of uneven pressure that may arise in traditional welding methods. ④ Automated Handling A linear motor handling system is adopted, minimizing manual operations and enhancing the level of automation in the production process. ⑤ Self-Developed System Equipped with laser and welding systems independently developed by UW Laser, it guarantees stable operation. Please feel free to contact us via marketing@uwlaser.com website: en.uwlaser.com #UWLaser #HydrogenEnergyIndustry #laserwelding