I've been revisiting fundamental drive types and their applications in work instructions. Maintenance technicians play a crucial role in selecting the right fastener for each application. It's essential to have a deep understanding when choosing from the bolt bin, especially when time is limited and prints are unavailable. Incorrect fastener selection can lead to increased downtime. #Maintenance #Technicians #Fasteners #Applications
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Any plant engineers out there with floor operators who love to "help out"? You know, the ones that like to make adjustments to tool parameters or turn off the vision system b/c it was a nuisance. How long has your inspection system been bypassed without your knowledge? Would you like to know immediately if this happens? One of our standard features in the notifications section allows you to select either an email or text message to get these types of alerts.
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💫 Rotating equipment repair is similar to a great paint job in one way. A proper repair can only be completed with proper preparation. Technicians generally spend between 60-70% of the repair process in the disassembly, inspection, and prep stage. Here, one of our machinists is using micrometers to check the impellor efficiency ring of a pump. Making sure all tolerances are returned to the manufacturer's specifications ensures a proper rebuild ... Technical Excellence! #technicalexcellence #rotatingequipment #pumprepair
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What are Bolt Torquing & Bolt Tensioning? Firstly, I would like to say that I feel so glad to share this knowledge because I have noticed that both concepts are still not clear for few Mechanical technicians. So, here is the answer: Bolt Torquing and Bolt Tensioning are both effective ways of sealing a joint. While Bolt Torquing exerts a rotational force on the fastener (nut), Bolt Tensioning involves stretching the fastener (bolt). In other words, Bolt Torquing is a measurement of the twisting force required to spin the nut up along the threads of a Bolt, whereas Bolt Tensioning is the stretching or alongation of a Bolt that provides the clamping force of a joint. However, Either torquing and Tensioning, both use different processes to accomplish one only action, which is to put Mechanical joints together. Thanks for your attention 🙏
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Today on #workforcewednesday, we spotlight the unsung heroes of the metal manufacturing industry, Machine Repair Technicians. These skilled individuals are the lifeblood of the factory floor, ensuring that production keeps running smoothly. Did you know? Copper, one of the oldest known metals, is still widely used today due to its excellent conductivity and malleability? From the copper wiring in our homes to the brass doorknobs and handles we interact with daily, machine repair technicians play a crucial role in maintaining the machinery that produces these essential copper-based products. By preventing breakdowns and performing timely repairs, machine repair technicians help to increase productivity, reduce costs, and improve overall product quality. #machinerepairtechnicians #metalmanufacturing #machinery #metalworking #anythinginmetal
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🛠️⚙️📦 Some more TLC to the machine that just keeps giving unfortunately. 👀 - Casemaker service - Inspections - Machine installation / relocation - Mechanical & Electrical breakdown cover - Maintenance - Spare parts - Training Please get in touch to see how we could possibly support your company. #servicetechnicians #maintenanceandrepair #spareparts #casemaker #corrugated #corrugatedpackaging #flexoprinting #FFG #engineering #mechanicalengineering #electricalengineering #casemakerspecialist
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In the photo, we capture a crucial moment in the precision engineering process known as shrink fitting, specifically for overhead crane wheel applications. Shrink fitting is a sophisticated assembly method where components are heated or cooled to achieve a tight, interference fit. The image shows a skilled technician, equipped with proper safety gear, executing this process with meticulous care and precision. The component in the technician's hands has been cooled using liquid nitrogen, causing it to contract. It is then inserted into another part, which has been heated to expand slightly. As the cooled part warms up and the heated part cools down, they contract and expand respectively, creating a secure, interference fit that is extremely strong and precise. This method is especially valuable in industries where reliability and accuracy are paramount. For overhead crane wheel applications, quality control (QC) is at the heart of this process. Each step, from temperature regulation to the alignment of components, is carefully monitored to ensure the fit meets the stringent specifications required. Precision is critical; even a minor deviation can affect the performance and longevity of the assembly. Our commitment to excellence in QC ensures that every shrink-fit operation is executed flawlessly, providing our clients with products that meet the highest standards of quality and reliability. This meticulous attention to detail not only guarantees the structural integrity of the assembled parts but also reinforces our reputation as leaders in precision engineering. #Engineering #Precision #QualityControl #Manufacturing #ShrinkFit #MechanicalEngineering #Industry4.0 #OverheadCranes
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Table of Content: 1 MLC300VPC-MAX Parts Manual 1.1 Content List 1.2 1 ROTATING STRUCTURE 1.3 2 CONTROLS, ELECTRICAL 1.4 3 ATTACHMENTS 1.5 4 Recommended Spare Parts Li https://lnkd.in/g7eu9zc5
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Facing sudden issues with your resistance spot welding program can be frustrating, but don't panic! Follow these 7 simple steps to troubleshoot effectively: 1. Check Materials: Examine the materials being welded. Ensure consistency in base materials, plating, and processes. Test parts from previous lots to compare performance. 2. Inspect Electrodes: Verify electrode material, size, and condition. Ensure proper resurfacing procedure is followed. 3. Review Tooling: Check for any modifications or damage to the tooling holding parts in position. 4. Examine Weld Head: Inspect electrode holders and motion. Ensure proper clamping and no friction issues. Verify all electrical connections from electrode holders to power supply. 5. Assess Power Supply: Confirm correct line voltage, secure electrical connections, and absence of alarms. 6. Validate Process Settings: Double-check power supply schedule, menu settings, and weld head force/speed settings. 7. Engage Operators: Communicate with operators for any changes in maintenance, handling, or initiation procedures. Ensure proper training for new operators. If issues persist after these steps, consider conducting a process audit using our Process Audit Worksheet. Still stuck? Reach out to our application engineers for expert assistance. We're here to help! https://lnkd.in/gGqDv7hg #WeldingTroubleshooting #ManufacturingSupport
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Facing sudden issues with your resistance spot welding program can be frustrating, but don't panic! Follow these 7 simple steps to troubleshoot effectively: 1. Check Materials: Examine the materials being welded. Ensure consistency in base materials, plating, and processes. Test parts from previous lots to compare performance. 2. Inspect Electrodes: Verify electrode material, size, and condition. Ensure proper resurfacing procedure is followed. 3. Review Tooling: Check for any modifications or damage to the tooling holding parts in position. 4. Examine Weld Head: Inspect electrode holders and motion. Ensure proper clamping and no friction issues. Verify all electrical connections from electrode holders to power supply. 5. Assess Power Supply: Confirm correct line voltage, secure electrical connections, and absence of alarms. 6. Validate Process Settings: Double-check power supply schedule, menu settings, and weld head force/speed settings. 7. Engage Operators: Communicate with operators for any changes in maintenance, handling, or initiation procedures. Ensure proper training for new operators. If issues persist after these steps, consider conducting a process audit using our Process Audit Worksheet. Still stuck? Reach out to our application engineers for expert assistance. We're here to help! https://lnkd.in/gGqDv7hg #WeldingTroubleshooting #ManufacturingSupport
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🛠 Discovering SubCC Assembly Services: Wondering what we do? One of our main services includes installation of mechanical and pneumatic industrial equipment. Here's a peek at what we work on: ✅ Mechanical assembly of production lines based on specific layouts. ✅ Precision positioning and connection of transportation systems. ✅ Fine-tuning mechanical adjustments for optimal performance. ✅ Assembly of machine subcomponents with precision and care. ✅ Integration of peripheral equipment seamlessly. ✅ Quick and efficient repair work with malfunction removal. ✅ Pneumatic installation of dedicated systems for enhanced functionality. ✅ Skillful mechanical deinstallation of production lines. At SubCC Assembly Services, we take pride in delivering top-notch solutions in every aspect of mechanical and pneumatic installations. 🏭 #Manufacturing #AssemblyServices #MechanicalEngineering #Pneumatics #Innovation
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