Nathan Kufel’s Post

I've been revisiting fundamental drive types and their applications in work instructions. Maintenance technicians play a crucial role in selecting the right fastener for each application. It's essential to have a deep understanding when choosing from the bolt bin, especially when time is limited and prints are unavailable. Incorrect fastener selection can lead to increased downtime. #Maintenance #Technicians #Fasteners #Applications

Mechanical inspection plays vital role before doing calibration on Belt Scale, to make sure that the result meet the stated accuracy.... #calibration #Beltscale

Struggling with assembly errors? Discover how Atlas Copco Support Services can help you achieve error-free assembly processes. #assemblyerrors #errorproofing #operationsimprovement

🔧 The Lighter Side of Maintenance 🔧 As a Workshop Engineer, my life revolves around heavy machinery, but that doesn’t mean I can’t have a bit of fun! Here are some funny truths about maintenance that I’ve learned over the years: 1. Preventive Maintenance: The only thing more effective than preventive maintenance is a cup of coffee. Because let's be honest, caffeine is the real MVP that keeps us going! 2. Breakdowns: Machines have a knack for breaking down right before a deadline. It’s like they have a sixth sense for dramatic timing! 3. Documentation: Keeping track of maintenance logs is crucial. Just remember: “Lost documents” is just a euphemism for “I forgot to write it down, but it was totally fixed!” 4. Team Meetings: Every maintenance team meeting is a chance for someone to ask, “Why do we keep doing this?” My answer: “Because the machines are in charge, and we’re just their humble servants!” If you have any funny maintenance stories or mishaps, I’d love to hear them! Let’s share a laugh and connect! #MaintenanceHumor #WorkshopLife #HeavyMachinery #EngineeringFun #LaughsInTheField

Facing sudden issues with your resistance spot welding program can be frustrating, but don't panic! Follow these 7 simple steps to troubleshoot effectively: 1. Check Materials: Examine the materials being welded. Ensure consistency in base materials, plating, and processes. Test parts from previous lots to compare performance. 2. Inspect Electrodes: Verify electrode material, size, and condition. Ensure proper resurfacing procedure is followed. 3. Review Tooling: Check for any modifications or damage to the tooling holding parts in position. 4. Examine Weld Head: Inspect electrode holders and motion. Ensure proper clamping and no friction issues. Verify all electrical connections from electrode holders to power supply. 5. Assess Power Supply: Confirm correct line voltage, secure electrical connections, and absence of alarms. 6. Validate Process Settings: Double-check power supply schedule, menu settings, and weld head force/speed settings. 7. Engage Operators: Communicate with operators for any changes in maintenance, handling, or initiation procedures. Ensure proper training for new operators. If issues persist after these steps, consider conducting a process audit using our Process Audit Worksheet. Still stuck? Reach out to our application engineers for expert assistance. We're here to help! https://lnkd.in/gGqDv7hg #WeldingTroubleshooting #ManufacturingSupport

Facing sudden issues with your resistance spot welding program can be frustrating, but don't panic! Follow these 7 simple steps to troubleshoot effectively: 1. Check Materials: Examine the materials being welded. Ensure consistency in base materials, plating, and processes. Test parts from previous lots to compare performance. 2. Inspect Electrodes: Verify electrode material, size, and condition. Ensure proper resurfacing procedure is followed. 3. Review Tooling: Check for any modifications or damage to the tooling holding parts in position. 4. Examine Weld Head: Inspect electrode holders and motion. Ensure proper clamping and no friction issues. Verify all electrical connections from electrode holders to power supply. 5. Assess Power Supply: Confirm correct line voltage, secure electrical connections, and absence of alarms. 6. Validate Process Settings: Double-check power supply schedule, menu settings, and weld head force/speed settings. 7. Engage Operators: Communicate with operators for any changes in maintenance, handling, or initiation procedures. Ensure proper training for new operators. If issues persist after these steps, consider conducting a process audit using our Process Audit Worksheet. Still stuck? Reach out to our application engineers for expert assistance. We're here to help! https://lnkd.in/gGqDv7hg #WeldingTroubleshooting #ManufacturingSupport

Follow the 7 basic preventive maintenance elements. - testing -servicing - calibration - inspection - adjustment - alignment -installation Every maintenance team member should be conversant with and apply them accordingly

When encountering structural looseness on the non-drive end of the motor, maintenance technicians can find the situation overwhelming. Uncertain about where to check. Though specific frequency is a great guide the task can be challenging. To ensure thoroughness, it is essential to be meticulous. Often, unexpected surprises like loose fasteners or shims can be easily overlooked. Here is a quick procedure to ensure all relevant items are addressed during the inspection.

What is the most common challenge faced by mechanical maintenance engineers when dealing with unexpected equipment breakdowns? A. Insufficient spare parts inventory B. Lack of skilled labor C. Delayed communication between teams D. All of the above #MechanicalMaintenance #EngineeringChallenges #EquipmentBreakdown

Don't let the Inspection catch you unprepared! Go beyond routine pre-trip inspections by conducting thorough and systematic checks of critical components, including brakes, suspension, tires, and electrical systems. Utilize inspection checklists and diagnostic tools to identify potential issues before they escalate into safety hazards or mechanical failures.