Excellent machine, amazing price!
That’s clever!
Based on EREMA Engineering Recycling Maschinen und Anlagen Ges.m.b.H.'s proven TVE technology, the ReadyMac processes film, flakes, and regrind into high-quality recycled pellets. Now equipped with frequency converters, it ensures even more flexibility for a wide variety of materials – all for a fixed price of just EUR 375,000.
Project spotlight: Beijing Jinyu Dry Mortar Production Line
In 2023, Beijing Jinyu's C&D waste treatment and mortar resource utilization industrial park was successfully put into operation. The project includes the newly purchased NFLG 3FBT12000 tower-type dry mortar production line, equipped with one model 6000 and two model 3000 high-efficiency mixers, with a total designed annual production capacity of 350,000 tons of special mortar, mainly producing gypsum-based, cement-based, and putty-type dry mortar products.
During the production process, to meet the stringent environmental requirement of dust emission concentration below 10mg/Nm³, NFLG has equipped each dust generation point with a high-efficiency dust removal system, complemented by a central vacuum cleaning system to ensure a clean and dust-free environment.
In terms of fine sand screening processes, NFLG has spent years developing screening techniques in the special mortar field. The screening system enables efficient grading and storage, meeting the demands for a wide variety of high-precision fine sands. The uniquely designed screening machine is equipped with anti-blocking mesh technology, enhancing screening efficiency and reducing maintenance time.
For additive measurement, the production line is equipped with additive scales offering two ranges: a conventional maximum measurement of 200kg and a micro-dosing measurement of 10kg, reducing manual input and supporting the transition to low-carbon intelligent production.
The mixer employs an advanced ploughshare structure with frequency conversion technology, saving 25% energy, achieving a mixing ratio of up to 1:10000, and ensuring residue-free discharge, making formula changes easier.
NFLG has also introduced a one-click cleaning system for the scales, mixers, and packaging silos across the entire production line, along with an automatic sampling system for finished products, facilitating green and low-carbon production.
Beijing Jinyu Industrial Park has built a green smart factory using IoT technology, achieving intelligent packaging, automated production, digitalized operations, and comprehensive process control, covering customer management, sales, logistics, production, procurement, inventory, and reconciliation, with automated data collection and storage.
Since 2013, Jinyu Mortar has been constructing high-standard production lines in various locations, consistently choosing NFLG as a partner. In the future, NFLG will continue to support Beijing Jinyu in contributing to the high-quality development of the industry.
🌟 *Discover the Power of Innovation with Innovative Flexotech at Drupa!* 🌟
As we gear up for the Drupa trade show, we're excited to share in-depth insights into our state-of-the-art solvent distillation machines. Here are the answers to your 20 most asked questions:
1. *What is solvent distillation?*
- Solvent distillation involves the purification and recycling of solvents through boiling and condensation, ensuring maximum reuse and minimal waste.
2. *Which solvents can be recycled?*
- Our machines efficiently recycle a wide range of solvents, including but not limited to acetone, ethanol, and toluene.
3. *Recovery efficiency rate?*
- Achieve up to 85% recovery, reducing both environmental impact and operational costs.
4. *Energy requirements?*
- Designed for energy efficiency, our machines minimize electricity usage, significantly lowering operating costs.
5. *Handling multiple solvents?*
- Yes, our advanced systems can process multiple solvents simultaneously without cross-contamination.
6. *Lifespan of the machines?*
- Built to last, our machines typically offer a functional lifespan of over 15 years with proper maintenance.
7. *Contribution to workplace safety?*
- Features like automatic shut-off and leak detection enhance safety, creating a safer workplace environment.
8. *Environmental certifications?*
- Compliant with major international environmental standards, including EPA and CE.
9. *Maintenance requirements?*
- Regular maintenance schedules are provided, ensuring long-term reliability and performance.
10. *Comparison of cost vs. savings?*
- The cost is quickly offset by the significant savings in solvent purchase and disposal fees, with ROI achievable within 6-18 months.
11. *Reuse of distilled solvents?*
- Solvents are distilled to high purity levels, ready for immediate reuse in your processes.
12. *Capacity range?*
- We offer machines ranging from small-scale lab models to large industrial systems to fit any business size.
13. *Compliance with international standards?*
- Our machines meet stringent global standards, ensuring worldwide operational compliance.
14. *Training for new users?*
- Comprehensive training sessions are included with every purchase, facilitating smooth integration.
15. *Automation features?*
- Fully automated processes allow for minimal human intervention, enhancing efficiency and accuracy.
16. *Setup time?*
- Quick and efficient setup is guaranteed, with our team providing full support throughout the installation.
17. *Effect of solvent quality?*
- Our machines are designed to handle a variety of solvent qualities, ensuring consistent performance.
🎉 *Join us at Drupa!* Visit Hall 3 Booth #D33 to see our solvent distillation machines in action. Pre-book a demo and consultation to explore how we can help optimize your operations. Let's innovate together for a greener future!
*#Drupa2024#InnovativeFlexotech#SolventRecycling#SustainablePrinting*
All groundbreaking technologies and processes begin with lab and #pilottesting. At Ū-Tec, we place special emphasis on these early stages, actively supporting pilot projects in fields such as #hydrometallurgy, #wastetovalue, #fertilizers, and #wastewatertreatment.
We specialize in providing custom-designed equipment tailored to your needs, including #agitators for tanks as small as 50 liters, #vacuumbeltfilters starting at 0.1 m², and compact chemical process pumps. Beyond supplying equipment, we collaborate with leading engineering firms to offer comprehensive design and fabrication services for #pilotplants, enabling innovative circular economy solutions.
The video below showcases a #vacuumfilter specifically engineered for a wide range of piloting activities in waste recycling and hydrometallurgy.
Ready to take your project to the next level? Send us a message to discuss your challenge today.
🌟 *Discover the Power of Innovation with Innovative Flexotech at Drupa!* 🌟
As we gear up for the Drupa trade show, we're excited to share in-depth insights into our state-of-the-art solvent distillation machines. Here are the answers to your 20 most asked questions:
1. *What is solvent distillation?*
- Solvent distillation involves the purification and recycling of solvents through boiling and condensation, ensuring maximum reuse and minimal waste.
2. *Which solvents can be recycled?*
- Our machines efficiently recycle a wide range of solvents, including but not limited to acetone, ethanol, and toluene.
3. *Recovery efficiency rate?*
- Achieve up to 85% recovery, reducing both environmental impact and operational costs.
4. *Energy requirements?*
- Designed for energy efficiency, our machines minimize electricity usage, significantly lowering operating costs.
5. *Handling multiple solvents?*
- Yes, our advanced systems can process multiple solvents simultaneously without cross-contamination.
6. *Lifespan of the machines?*
- Built to last, our machines typically offer a functional lifespan of over 15 years with proper maintenance.
7. *Contribution to workplace safety?*
- Features like automatic shut-off and leak detection enhance safety, creating a safer workplace environment.
8. *Environmental certifications?*
- Compliant with major international environmental standards, including EPA and CE.
9. *Maintenance requirements?*
- Regular maintenance schedules are provided, ensuring long-term reliability and performance.
10. *Comparison of cost vs. savings?*
- The cost is quickly offset by the significant savings in solvent purchase and disposal fees, with ROI achievable within 6-18 months.
11. *Reuse of distilled solvents?*
- Solvents are distilled to high purity levels, ready for immediate reuse in your processes.
12. *Capacity range?*
- We offer machines ranging from small-scale lab models to large industrial systems to fit any business size.
13. *Compliance with international standards?*
- Our machines meet stringent global standards, ensuring worldwide operational compliance.
14. *Training for new users?*
- Comprehensive training sessions are included with every purchase, facilitating smooth integration.
15. *Automation features?*
- Fully automated processes allow for minimal human intervention, enhancing efficiency and accuracy.
16. *Setup time?*
- Quick and efficient setup is guaranteed, with our team providing full support throughout the installation.
17. *Effect of solvent quality?*
- Our machines are designed to handle a variety of solvent qualities, ensuring consistent performance.
🎉 *Join us at Drupa!* Visit Hall 3 Booth #D33 to see our solvent distillation machines in action. Pre-book a demo and consultation to explore how we can help optimize your operations. Let's innovate together for a greener future!
*#Drupa2024#InnovativeFlexotech#SolventRecycling#SustainablePrinting*
Incorporating frequency-based technology in pulp processing significantly improves production efficiency, reducing water and energy consumption and operational costs. This innovative approach not only lowers expenses but also aligns with sustainable practices, minimizing environmental impact through optimized resource utilization.
We’re excited to introduce GreenKey’s AMP (Acoustic Mechanical Pulp) pulping technology which produces high-quality, sustainable, and affordable pulp. GreenKey’s technology will be available for trial production in Q4 of this year. Please see the attached file for more information.
Development Update: HTM 105
The HTM 105 Twin-Screw Extruder sets a new standard in chemical recycling with its advanced ability to handle high-filled materials, effective gas venting, and patented kneading technology for outstanding dispersion — a step forward in recycling innovation.
#ChemicalRecycling#CircularEconomy#PlasticRecycling#RecyclingSolutions
A spirited member of the InnoEnergy portfolio, start-up Circular Industries turns obsolete electronics into essential raw materials for industry reuse.
Their passion is e-waste: one of the world’s fastest growing waste streams, yet neglected in Europe where less than 46% is recycled – well below the target of 65%.
To boost recycling, Circular Industries have developed a way to recover raw materials from low-grade waste printed circuit boards (WPCB). The patented process produces no toxic emissions, no polluted wastewater, and no unusable residues. What’s more, incentives are offered to suppliers, making e-waste economically appealing to collect, dismantle and trade.
Once dumped and ignored, e-waste shines again: benefiting the security of supply of raw materials for EU manufacturing industries! 📺♻️💝
Read more on Circular Industries’ deep recovery process at https://bit.ly/48SHWym
⚡️Watch this space for more transformative energy innovations!
#EnergyInnovation#RenewableEnergy#CircularEconomy#GreenTech#Innovationmarketplace#CleanEnergyFuture#e-waste #rawmaterials
Happy #EarthDay Everyone! 🌱 🌎 💚
In a world increasingly focused on sustainability and efficiency, did you know that additive manufacturing is a game-changing solution? Among these techniques, powder-bed fusion (PBF) stands out for its ability to produce functional parts while minimizing waste. Join us as we delve into the sustainable aspects of PBF and its profound impact across industries.
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#AdditiveManufacturing#Sustainability#PowderBedFusionhttps://hubs.ly/Q02tGvqm0
The technical challenges of battery dismantling
Nowadays, with the increase in the cost of materials used in batteries and environmental awareness, the possibility of recycling has started to be thought about more and more. Recycling batteries is not an easy task due to the fact that they are not meant to be disassembled and their shape varies. In addition, in some cases it has been observed that batteries of different battery chemistry have mixed with each other during the recycling process.
In order to fulfill all the requirements in recycling and to be able to distinguish the products of different battery chemistry from each other, the markings should be consistent along with the shapes of the batteries. Standardization of markings and shapes would also facilitate robotic unloading or sorting. If the battery sorting process is handled robotically, it increases the work safety of the process plant considerably.
Nowadays, the dismantling of traction batteries is mainly manual work. A relatively small number of batteries are returned to recycling at the moment. Recycling is limited by technical challenges related to e.g. to hard-to-detect components inside batteries. The geometry of the components found inside the battery is diverse, which also complicates the automation of the disassembly process, and the weights of the components vary between 0.5 g and 20,000 g.
The internal connections of the battery are not meant to be disassembled. Joints such as glue or welding joints or an adhesive seal between the case cover and the case base. To disconnect these connections, special tools and processes must be developed so that the degree of automation can be increased in the dismantling process.
The exposure of traction battery components to changing weather conditions and road salt, especially the external parts of the battery, is affected by corrosion and dirt and dust accumulation, which makes their removal difficult, if not impossible, without special methods. If you try to detect components using machine vision, it is difficult to detect individual components among other components of the same color or shape.
Despite all the challenges, automation in demolition solutions must be developed in order to meet the challenges of the future. Technological challenges can be met by dimensioning the dismantling system solution to meet the requirements and by developing such tools and methods that can detect the components inside the batteries after the batteries return to circulation from use. At this point, it is important to develop process automation with dismantling processes in mind to the level that the challenges brought by the future can be met, so that the driving power batteries can be dismantled economically.
#recirculate#battery#batteryrecycling#batterymaterials#batteryindustryFortum Battery Recycling OyMorrow BatteriesStena Recycling AB
𝐁𝐚𝐭𝐭𝐞𝐫𝐲 𝐑𝐞𝐜𝐲𝐜𝐥𝐢𝐧𝐠 ♻ : 𝐖𝐡𝐲 𝐃𝐞𝐬𝐢𝐠𝐧 𝐌𝐚𝐭𝐭𝐞𝐫𝐬 ?
One of the biggest challenges faced by the Recyclers is the complexity as well as diversity of the feedstock available. This hurdle will intensify as variants, chemistries & volumes flood the market. While the EoL batteries today majorly consists of small batteries (from consumer electronics & 2W packs) recyclers will soon have to deal with automotive batteries which are much more complex to process whether it might be for recycling or repurposing. Thus, Design for Recycling (DFR) is crucial and could have multiple benefits for recyclers
1)𝐄𝐜𝐨𝐧𝐨𝐦𝐢𝐜𝐬 𝐨𝐟 𝐑𝐞𝐜𝐲𝐜𝐥𝐢𝐧𝐠 💲
Economic viability of depends mainly on Feedstock, Processing technology and Automation level. Battery segregation, dismantling requires automation which has direct relation with the current battery, cell and pack designs. Beyond mechanical parts, adhesives, thermal management systems used in battery pack makes disassembly complex. By keeping DFR in mind simpler battery architecture would require less complex automation systems/ tooling as well decrease processing time thereby processing more volumes for recycling. A study conducted shows costs of disassembly
"The calculated disassembly costs amount to 0.25 $/kWh in China, 0.84 $/kWh in South Korea, 1.68 $/kWh in the US, 2.84 $/kWh in the UK"
2) 𝐇𝐮𝐛 𝐚𝐧𝐝 𝐒𝐩𝐨𝐤𝐞 𝐌𝐨𝐝𝐞𝐥 ☸
If batteries are designed keeping DFR in mind they can be pre-processed or dismantled at the place where it reaches EoL. This would make the material movement more efficient and safer. Operations of feedstock collection can become more efficient leading to cost savings
3) 𝐏𝐫𝐨𝐜𝐞𝐬𝐬 𝐚𝐧𝐝 𝐖𝐚𝐬𝐭𝐞 𝐒𝐭𝐫𝐞𝐚𝐦𝐬 ♒
In most cases the materials used in #battery serve the purpose enhancing battery performance and durability (weld joints, adhesives, packing materials). These materials are mainly non- reactive, this is a challenge for recyclers since soluble materials are easier to separate. Impurities/non-reactive materials increase the consumption of reagents and process complexity, adding to the cost of #recycling. Material selection considering these impacts on recycling can be beneficial across the value chain
Recycling industry is facing challenges to be economically feasible due to multiple factors like recycling efficiencies, logistical challenges and evolving chemistries. A variety of #battery designs & chemistries adds a layer of complexity to the existing hurdles. Simplifying battery architecture, reduction in components, conscious selection of materials not only benefits OEMs but also provides economic advantages for recyclers and companies repurposing #batteries#batteryrecycling#ev#batteryengineering#lithiumionbatteries#recycling#batterytechnology#batterywaste#circulareconomy#batteryblackmass#sustainability
Image: Shuttershock
Study Ref: Finanical Viability of electric vehicle lithium-ion battery recycling