Molecular Corrosion Technologies’ Post

An aftercooler used to reduce the temperature of compressed gasses was suffering from corrosion under insulation. The asset owner needed to restore the serviceability of such equipment by using a protective coating. Belzona 5892 was chosen due to its excellent corrosion resistance at elevated operating temperatures. For typical applications, follow these steps: ·        Blast the external surfaces of the aftercooler to the cleanliness requirements of SSPC SP10, Near white metal. ·        Assemble the tools needed to mix Belzona 5892 ·        Before mixing base and solidifier, reincorporate any product settlement by stirring the base. ·        You can fully or partially mix base and solidifier. For this application, base and solidifier were partially mixed in 3.5: 1 (B: S) by volume. ·        Mix the material thoroughly until a uniform color has been achieved. ·        Begin applying Belzona 5892 with a short bristle brush. ·        Make sure Belzona 5891 is applied within its working life. ·        Belzona 5892 is applied as a two-coat system. ·        The target thickness for each coat is 10 mil (250 micron). ·        A second coat of 5892 was applied to finish the job. ·        Allow the product to cure for full service. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #Belzona5892 #CorrosionProtection #AftercoolerRestoration #ProtectiveCoating #IndustrialCoating #SSPCSP10 #SurfacePreparation #CorrosionUnderInsulation #MCTUAE #BelzonaMiddleEast #HighTemperatureCoating #UAEIndustry #CoatingSolutions #AssetIntegrity #AuthorizedDistributor #Dubai #UAE

An aftercooler used to reduce the temperature of compressed gasses was suffering from corrosion under insulation. The asset owner needed to restore the serviceability of such equipment by using a protective coating. Belzona 5892 was chosen due to its excellent corrosion resistance at elevated operating temperatures. For typical applications, follow these steps: ·        Blast the external surfaces of the aftercooler to the cleanliness requirements of SSPC SP10, Near white metal. ·        Assemble the tools needed to mix Belzona 5892 ·        Before mixing base and solidifier, reincorporate any product settlement by stirring the base. ·        You can fully or partially mix base and solidifier. For this application, base and solidifier were partially mixed in 3.5: 1 (B: S) by volume. ·        Mix the material thoroughly until a uniform color has been achieved. ·        Begin applying Belzona 5892 with a short bristle brush. ·        Make sure Belzona 5891 is applied within its working life. ·        Belzona 5892 is applied as a two-coat system. ·        The target thickness for each coat is 10 mil (250 micron). ·        A second coat of 5892 was applied to finish the job. ·        Allow the product to cure for full service. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #Belzona5892 #CorrosionProtection #AftercoolerRestoration #ProtectiveCoating #IndustrialCoating #SSPCSP10 #SurfacePreparation #CorrosionUnderInsulation #MCTUAE #BelzonaMiddleEast #HighTemperatureCoating #UAEIndustry #CoatingSolutions #AssetIntegrity #AuthorizedDistributor #Dubai #UAE

✅ Welding vs. Cold Bonding with Belzona: Which is safer? In this Belzona “Classics” video, we show that in some situations, cold bonding is considered to be a more viable alternative to welding or metal brazing due to several reasons: - there is no risk of sparks or electrical hazards that could harm workers and facilities, and no need for hot work permits; - cold bonding can be used when cutting and welding are restricted due high flammable or explosive environments; - Belzona system is solvent-free, 100% solid, and cold-applied. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzona #Belzonait #repair #repairs #performance #corrosion #protection #engineering #solution #technology #innovatin #efficency #strength #impact #pollution #maintenance #industry #industrial #howto #tech #equipment #damage #rebuilding #sustainability #howtofixit #resistance #strong #equipment #welding #welder #metalwork #engineering #MCTUAE #BelzonaMiddleEast #UAEIndustry #AuthorizedDistributor #Dubai #UAE

✅ Welding vs. Cold Bonding with Belzona: Which is safer? In this Belzona “Classics” video, we show that in some situations, cold bonding is considered to be a more viable alternative to welding or metal brazing due to several reasons: - there is no risk of sparks or electrical hazards that could harm workers and facilities, and no need for hot work permits; - cold bonding can be used when cutting and welding are restricted due high flammable or explosive environments; - Belzona system is solvent-free, 100% solid, and cold-applied. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzona #Belzonait #repair #repairs #performance #corrosion #protection #engineering #solution #technology #innovatin #efficency #strength #impact #pollution #maintenance #industry #industrial #howto #tech #equipment #damage #rebuilding #sustainability #howtofixit #resistance #strong #equipment #welding #welder #metalwork #engineering #MCTUAE #BelzonaMiddleEast #UAEIndustry #AuthorizedDistributor #Dubai #UAE

✅ Welding vs. Cold Bonding with Belzona: Which is safer? In this Belzona “Classics” video, we show that in some situations, cold bonding is considered to be a more viable alternative to welding or metal brazing due to several reasons: - there is no risk of sparks or electrical hazards that could harm workers and facilities, and no need for hot work permits; - cold bonding can be used when cutting and welding are restricted due high flammable or explosive environments; - Belzona system is solvent-free, 100% solid, and cold-applied. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzona #Belzonait #repair #repairs #performance #corrosion #protection #engineering #solution #technology #innovatin #efficency #strength #impact #pollution #maintenance #industry #industrial #howto #tech #equipment #damage #rebuilding #sustainability #howtofixit #resistance #strong #equipment #welding #welder #metalwork #engineering #MCTUAE #BelzonaMiddleEast #UAEIndustry #AuthorizedDistributor #Dubai #UAE

Belzona 5813 Spray Application An airless sprayer was stall-out tested and readied for spraying before any mixing took place. The surface of the steel panels was dry blasted to the requirements of SSPC SP 10 prior to application. All concrete surfaces were cleaned and abraded before the application. Prior to the application, all materials needed to mix Belzona 5813 were prepared. The base component was mixed to reincorporate any settlement and poured it into a separate, bigger container. Belzona 5813 solidifier was then added. A total of 8 L of Belzona 5813 were mixed to ensure there was sufficient product for the spray application. Once product temperature and pressure were adequate for proper atomization, spraying operations started. 50% overlap spray was used to achieve uniform coverage. A second coat of Belzona 5813 was applied once the 1st coat was stable and within the product's overcoat window. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. Video Credits : Belzona For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #Belzona5813 #SprayApplication #CorrosionProtection #SurfacePreparation #ProtectiveCoating #IndustrialCoating #SSPCSP10 #ConcreteAbrasion #MCTUAE #BelzonaMiddleEast #IndustrialMaintenance #CoatingSolutions #UAEIndustry #CorrosionControl #AuthorizedDistributor #Dubai #UAE

Belzona range of metal repair compounds and protective coatings minimise the effects of abrasion, erosion-corrosion, and cavitation on new or damaged pumps, while simultaneously increasing efficiency and performance. The Belzona system for pumps using Belzona 1111 (Super Metal) and 1341 (Supermetalglide) is a cold-applied, durable solution that provides long-term repair and protection from erosion-corrosion to the internal area of a pump. It has been engineered to resist the attack of floating particles as well as breakdown from cavitation, and can be achieved with minimal downtime and at a much lower cost than direct part replacement. Pumps are susceptible to damage due to erosion-corrosion, cavitation and sometimes chemical attack which can lead to the deterioration of efficiency by as much as 15-20%. As a result, this will create serious problems and inconvenience for plants, including higher operating costs (as much as 10-15% extra energy consumption), frequent maintenance expenses, unplanned outage, and expensive replacement of parts. Apart from restoring the equipment to a like-new condition with Belzona metal repair composites, the Belzona coatings can improve efficiency up to 3% - 8% on new pumps as well as up to 20% on those already in service. This system is now available with potable water certification, with WRAS and NSF approvals. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #MetalRepair #ProtectiveCoatings #PumpProtection #ErosionCorrosion #CavitationResistance #PumpEfficiency #Belzona1111 #Belzona1341 #ColdAppliedSolution #DurableRepair #CostEffectiveMaintenance #EnergySavings #EfficiencyImprovement #PotableWaterCertification #WRAS #NSF #PlantMaintenance #IndustrialPumps #RepairAndProtect #AuthorizedDistributor #Dubai #UAE

Belzona range of metal repair compounds and protective coatings minimise the effects of abrasion, erosion-corrosion, and cavitation on new or damaged pumps, while simultaneously increasing efficiency and performance. The Belzona system for pumps using Belzona 1111 (Super Metal) and 1341 (Supermetalglide) is a cold-applied, durable solution that provides long-term repair and protection from erosion-corrosion to the internal area of a pump. It has been engineered to resist the attack of floating particles as well as breakdown from cavitation, and can be achieved with minimal downtime and at a much lower cost than direct part replacement. Pumps are susceptible to damage due to erosion-corrosion, cavitation and sometimes chemical attack which can lead to the deterioration of efficiency by as much as 15-20%. As a result, this will create serious problems and inconvenience for plants, including higher operating costs (as much as 10-15% extra energy consumption), frequent maintenance expenses, unplanned outage, and expensive replacement of parts. Apart from restoring the equipment to a like-new condition with Belzona metal repair composites, the Belzona coatings can improve efficiency up to 3% - 8% on new pumps as well as up to 20% on those already in service. This system is now available with potable water certification, with WRAS and NSF approvals. For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #MetalRepair #ProtectiveCoatings #PumpProtection #ErosionCorrosion #CavitationResistance #PumpEfficiency #Belzona1111 #Belzona1341 #ColdAppliedSolution #DurableRepair #CostEffectiveMaintenance #EnergySavings #EfficiencyImprovement #PotableWaterCertification #WRAS #NSF #PlantMaintenance #IndustrialPumps #RepairAndProtect #AuthorizedDistributor #Dubai #UAE

An impeller is a rotating part of a centrifugal pump, a compressor, or other machine designed to move a fluid by rotation. Impellers get heavily corroded due to service conditions. They are typically subject to erosion-corrosion, and cavitation. With the right protective material, impellers can provide a long-term service. In the next 2 minutes we will demonstrate how you can extend the life of an impeller with Belzona 1341 – an epoxy-based coating for the erosion #corrosionprotection of pumps and impellers. How-to guidelines: First, if the repair area is contaminated, pressure wash the surface and use a salt removal solution to wash away all contaminants. Then, use an angular grit abrasive and blast the surface to a near white metal finish at a minimum 3 mils profile. Once the surface is fully prepared, use the Manufacturer’s Instructions for Use to carry out the application. Mix Belzona 1341 at the ratio of 1-part Base to 1-part Solidifier by volume. Apply an even coat at the specified thickness, using a stiff bristled brush working the material well into the surface. Allow to cure until touch dry before applying a second coat. Consult with the manufacturer’s Instructions for Use for the recommended overcoat window. Mix additional material in a different color and apply an even coat making sure that the 1st coat is well covered. The protection of an impeller with Belzona 1341 is now complete! For further information, videos, case studies and more, visit www.belzona.com Molecular Corrosion Technologies - Authorized Distributor of Belzona Products in the UAE. For further details, please call: +971 4 811 2100 or visit www.mctuae.com #Belzonait #Belzona #Belzona1341 #impellerProtection #corrosionprotection #CostEffective #ExtendedWorkingLife #ServiceLifeExtension #CustomerSatisfaction #AuthorizedDistributor #Dubai #UAE

Looking for a easy and quick solution for your cracked pipe? Indumar’s Xcorr product repairs and reinforces piping, structures and mechanical systems. To offer improved mechanical reinforcement and chemical resistance, Xcorr's Composite repair kit includes a filled, novalac epoxy as well as a non-crimp, high-strength quadraxial fiberglass weave. When pipe strength is impaired due to corrosion or mechanical damage, xcorr composite repair kits offer a cost-effective alternative to pipe replacement. The Xcorr family is divided into two categories: Xcorr 100, which is used on pipes working at temperatures up to 177 degrees Celsius, and Xcorr 200, which can operate at temperatures up to 230 degrees Celsius. Get in touch with our specialist Ammar Basrai for more details/solutions to your pipe issues. #indumar #Xcorr #pipereinforcement #pipecrack #mechanicalreinforment #pipeline #pipelineintegrity #pipeleaksealingindubai #pipeleaksealinginuae #mechanicalreinforcementforpipesindubai #mechanicalreinforcementforpipesinuae #pipewearresistancesolutionsindubai #pipewearresistancesolutionsinuae #pipechemicalresistancesolutionsindubai #pipechemicalresistancesolutionsinuae #corrosioncontrolforpipesindubai #corrosioncontrolforpipesinuae