Surtech Engineering ’s Post

🎬 Part 2: "Inside a Vacuum Coater - Key Structural Components"   In Part 2️⃣ of our Coating Series, we're taking you inside the core of our coating technology - The vacuum coating chamber. From evaporators to dome sectors, every component of the vacuum chamber plays a critical role in delivering high-performance results. 💡 A big shoutout to Martin Kulz, our Coating Technician, for walking us through the inner workings of the chamber! 👏 🎥 Check out the video to see the different components that make the high quality coating possible. Don’t forget to stay tuned for more insights from our coating R&D Lab! #VacuumCoating #TechBehindTheScenes #OpticalCoatings #ThinFilmCoatings #Innovation #Engineering #RDLab

Is your current fluid sealing solution falling short? At Ergoseal, we specialize in custom fluid sealing solutions designed and tested in-house to meet your unique needs. Here’s why partnering with us can transform your operations: Custom seals are engineered to thrive in the most demanding environments. Whether it’s extreme temperatures, limited lubrication, or corrosive chemicals, our seals are built to endure with resilience and reliability. Custom solutions also address concerns related to high minimums and long lead times, ensuring you have the right quantity on hand to avoid downtime. Real-World Success: We constantly have custom requests for a variety of use cases. For example, we recently designed a custom mechanical seal for a specialized commercial spiral cutter for French fries. The client saw excellent results, enabling them to bring their product to market quickly and confidently. The Importance of In-House Design Capabilities: In-house design capabilities are crucial for effective custom fluid sealing solutions. Our engineers, equipped with advanced CAD software, work closely with you to translate specifications into workable solutions swiftly. The Role of In-House Testing Capabilities: Designing a custom seal is only half the battle; ensuring its reliability and performance is equally important. Our in-house testing capabilities allow us to subject custom seals to rigorous performance tests, simulating real-world conditions such as pressure, temperature fluctuations, and fluid migration. Benefits Include: 1️⃣ Faster Turnaround Times: Having engineers on staff speeds up the process, allowing quick information transfer and efficient design adjustments. 2️⃣ Seamless Collaboration: Close collaboration between customers and designers refines designs for optimal results. 3️⃣ Cost Savings: Avoid the cost of external testing by using our in-house facilities. 4️⃣ Decreased Downtime: Quick testing turnaround times mean less downtime for your operations. 5️⃣ Risk Reduction: Empirical data from in-house testing gives you confidence in the performance of our seals. Contact Ergoseal today to discover how our custom fluid sealing solutions can transform your operations and provide you with a competitive edge. #FluidSealing #CustomSolutions #Engineering #Innovation #Manufacturing #Ergoseal #IndustryLeaders #Efficiency #Durability #InHouseDesign #Testing #Quality

🌟 Revolutionising Fluid Dynamics: Closed Vane Impellers Redefine Industry Standards🌟 We are thrilled to announce that Venter Consulting Engineer’s groundbreaking project on closed vane impellers has received special merit recognition this year! This innovative endeavor showcases the manufacturing of these crucial components, designed to boost fluid pressure and flow. Inspired by the successful creation of monolithic open vane impellers, our team of visionary engineers, skilled machinists, and expert metallurgists set out to replicate their benefits in the more complex closed vane design. The goal? To enhance structural integrity and lifespan. Key achievements include: 🔹 Monolithic Construction: Transitioning from traditional welded designs to a single stainless steel billet, eliminating weaknesses and enhancing durability. 🔹 Collaborative Effort: Overcoming challenges, such as the impeller's size (over 850 mm in diameter), through teamwork and continuous innovation in tooling. 🔹 Material Selection: Choosing the ideal 1.4418 stainless steel for high strength and resistance to corrosion, ensuring superior performance in demanding environments. This project met our ambitious goals and set a new benchmark for excellence in the industry. We are proud of our team’s hard work and dedication! 🚀 #Innovation #FluidDynamics #EngineeringExcellence

The Falk PLI Advantage Falk PLI introduced 3D Laser Measurement to the metals industry in 1998. Over the past 26 years, we’ve helped our clients change the industry for the better. Cost Savings The most frequent challenge we are given is to help our clients lower their costs. For some, they immediately think that means offering lower hourly rates. That, certainly, is one way to lower client costs. At Falk PLI, however, we understand that our clients are looking for much more substantial savings, and we are the team to make it happen. For our clients, two of their costliest items are downtime and poor quality. Our hourly rates are insignificant compared to those, and our industry-leading technology implementation raises our costs. Even still, we can significantly reduce client costs. -- We’ve reduced client downtime by developing methodologies to survey overhead crane rails, girders, columns, and hot rails without stopping production. -- We’ve worked with clients to lower their reject rates by over 90%. -- We’ve seen clients improve their quality while increasing run speed and run time. Quality Alignment Modern industrial precision alignment is referred to as industrial metrology; the science of measuring, reporting, and analyzing numerical data. While some believe that quality alignment service simply means an operator and a laser tracker, the Falk PLI Field/Office team continually pushes the science to improve our internal best practices and project delivery. Quality alignment service doesn’t just mean “show me the numbers.” It means, “show me the solution.” At Falk PLI, we are solution-driven. Installation Accuracy Proper training and the use of laser trackers can improve installation accuracy. Equipment installation can be done with one operator and one laser tracker. However, at Falk PLI, our professionally trained two-man crews (with office support) have supported up to four millwright crews concurrently, significantly reducing project cost, schedule, and downtime. Contact Falk PLI to learn more about our services. www.falk-pli.com mfalk@falk-pli.com 219-762-7024 #industrialmetrology #lasertracker #laserscanner #totalstation #alignment #surveying

𝗕𝗨𝗜𝗟𝗗 𝗘𝗙𝗙𝗜𝗖𝗜𝗘𝗡𝗖𝗬: 𝗔𝗗𝗩𝟮𝟬𝟮𝟰   👉 The 2014 advertisement deals with the theme of combinability, which produces optimisation and value. Schiatti describes the possibility of connecting different machines in different lines in order to create even complex processes characterised by performance and precision.   📈 The example shows the increase in productivity that can be achieved by combining a line of double edgers for flat edge (two machines connected by a transfer table), a loader and unloader with turning table and a 4-head drilling centre. The line described was recently delivered to a customer in Brasil and provides an opportunity to demonstrate how, by also incorporating 'side' processes, it is possible to create perfectly optimised and automatic complete cycles. ♻   𝗧𝗵𝗲 𝗮𝗱𝘃𝗮𝗻𝘁𝗮𝗴𝗲𝘀 𝗼𝗳 𝗮 𝗳𝘂𝗹𝗹-𝗰𝘆𝗰𝗹𝗲 𝗰𝗼𝗺𝗯𝗶𝗻𝗲𝗱 #𝗴𝗹𝗮𝘀𝘀 𝗽𝗿𝗼𝗰𝗲𝘀𝘀𝗶𝗻𝗴 𝗹𝗶𝗻𝗲? In general, it is the increase in productivity, thanks to the reduction in downtime, but also thanks to greater precision, #automation, and the simplification of the work of the operator who, more and more, becomes enablers and controller. 👷♂️   In particular, the loader and unloader allow: ✅ simple and fast positioning and unloading of sheets, ✅increasing precision and automatically recalibrating the machine according to their size, ✅the drilling centre completes the processing work, to obtain - at the end of the cycle - a finished plate.   𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆 𝗴𝗿𝗼𝘄𝘀 𝗯𝗿𝗶𝗰𝗸 𝗯𝘆 𝗯𝗿𝗶𝗰𝗸 The choice to represent our machines with the well-known 'build everything' bricks is made to explain how, with machines designed to work both individually and in combined systems, the setting up of work lines is really simple and modular. Needs are reasoned out, solutions are created, goals are achieved. 💪   👂 We are always available to listen to your needs and understand together what solutions, simple or complex, are suitable to meet them.   𝗖𝗼𝗻𝘁𝗮𝗰𝘁 𝘂𝘀! #glassindustry #glassprocessing #glassmachines

🌟 Exciting Update: Our New Pipe Laser is Now Up and Running! 🌟 A few weeks ago, we shared a sneak peek of our latest addition to the factory floor. 🚀 Today, we're thrilled to announce that our state-of-the-art pipe laser is officially installed and running smoothly in our production facility! This advanced technology is already making a significant impact on our capabilities, enabling us to deliver higher quality and more complex projects with ease. At Dotekas, we're always striving for innovation and improvement. As a small company, we may be just a small DOT on the map, but our commitment to investing in cutting-edge equipment ensures we continuously enhance our production capabilities and maintain the highest quality standards. 💡 Key Benefits: *Enhanced precision and accuracy in cutting and shaping pipes *Increased production speed and efficiency *Capability to handle more complex projects   Stay tuned for more updates as we continue to push our boundaries 🌟   #Innovation #Production #PipeLaser #Manufacturing #Efficiency #ContinuousImprovement #Dotekas

NEW BLOG ALERT 📩 𝗧𝗵𝗲 𝗜𝗺𝗽𝗼𝗿𝘁𝗮𝗻𝗰𝗲 𝗼𝗳 𝗩𝗮𝗰𝘂𝘂𝗺 𝗟𝗶𝗳𝘁𝗲𝗿 𝗟𝗼𝗮𝗱 𝗧𝗲𝘀𝘁𝘀 𝗳𝗼𝗿 𝗘𝗳𝗳𝗶𝗰𝗶𝗲𝗻𝗰𝘆 𝗮𝗻𝗱 𝗦𝗮𝗳𝗲𝘁𝘆 When it comes to industrial manufacturing, where precision and safety are paramount, Palamatic is at the forefront of excellence with over 35 years of expertise in materials and powder handling. READ MORE ↓ tinyurl.com/4sxk4zxn #vacuumlifters #tubelifters #materialshandling #liftingsolutions #engineering #newblog

𝗗𝗼𝗻’𝘁 𝗯𝗲 𝘀𝘂𝗿𝗽𝗿𝗶𝘀𝗲𝗱 𝗶𝗳 𝘆𝗼𝘂𝗿 𝗩𝗗 𝗰𝗮𝗻𝗻𝗼𝘁 𝘀𝘂𝗽𝗽𝗼𝗿𝘁 𝘁𝗵𝗲 𝗲𝘅𝗽𝗲𝗰𝘁𝗲𝗱 𝘀𝗲𝗾𝘂𝗲𝗻𝗰𝗲 𝗹𝗲𝗻𝗴𝘁𝗵! When selecting a VD, you should account not only for the process treatment time but also the logistics time. For single tank vacuum degassers, logistics time can sum up to 20% of the overall VD time. Key factors include the number of available cranes and whether you use automatic coupling. If your VD limits the production and space constraints prevent the use of a twin-tank design, consider investing in automatic coupling to significantly reduce VD time. (Check out qoncept engineering GmbH 's cutting-edge coupling technology) Understanding how treatment and logistics time impact your casting sequence potential can be challenging without the right tools. We can help you evaluate the optimal machine design, its differences, and how it aligns with your product mix and sequence length expectations. DM me to schedule a call, and I'll share the most common issues in selecting the right VD. #steelplantsimulation #greensteel #production #logistics #discreteeventsimulation #decarbonization #steelmaking

Hi All, An interesting overview of some of the electroplating chemistry that Schlotter has to offer. This chemistry can be utilized in many diverse industry sectors such as semi-conductors (microelectronics), medical devices, radar systems, automotive and hydrogen generation systems.

Well it’s here! Making moves to keep things rolling! Another step in the right direction! #Progress #MovingForward #Momentum #NextStep #InTheRightDirection #MakingMoves #PositiveChange twinacresfabrication.com