Know The Common Styles of Rigid Boxes
Rigid Boxes, which are also known as "Set-Up Boxes," are a fairly frequent style of packaging that is typically associated with luxury goods. Rigid boxes are often not printed on directly and have a wall thickness that is approximately four times greater than that of an average folding carton. Instead, they are wrapped in paper, which can be as simple or as luxurious as the customer so desires.
As their name suggests, rigid boxes are both strong and durable thanks to their structure. Take the "Perfume Box," for instance. If you've ever purchased a great perfume as a gift, you can be sure they came in a sturdy and premium box. Another widely used aspect of rigid box packaging is the fragrance. Rigid packaging is also utilized for other luxury goods, including but not limited to iPhones and other high-end electronic devices, as well as various beauty and liquor products, to name just a few.
How Do You Construct A Rigid Box?
Depending on the particular manufacturer, the majority of the processes are carried out either by hand or by machine, or a combination of the two in a variety of different ways.
Chipboard, also known as greyboard and plainboard, is the sheet material that is used to construct rigid boxes. Its hue is comparable to that of newspaper (there is also an option for colored chipboard that will give color to the inside of the box). Cutting and scoring dies are utilized in the process of cutting the chipboard to the appropriate dimensions, while at the same time, the sides of the box are scored (not cut all the way through to facilitate folding).
In order to finish constructing the box, the box sides are folded upward at the scored locations. After that, a machine called quad stayer, or corner pasting machine is used to adhere tape to the sides in order to "stay" or secure them.
To prepare the wrap, it is first printed on, if desired, and then cut, which is the die-cutting process. Some people might use the word "mitred" as the purpose of this process is also to make the mitred corner at the interior side of the box (See the picture below). After that, the box is put on top of the wrap, and glue is applied in order to bond the two together.
Wraps can be made out of any kind of paper or fabric and come in a dizzying variety of textures, colors, and finishes (such as high gloss or matte), embossing, foil stamping, and flocking are just some of the available options (adding sparkles). We will talk about all types of finishing options in another article.
Wraps can be used to either securely or loosely enclose the box. When rigid boxes were previously constructed entirely by hand, the wrappings were always done loosely. Although some types of rigid boxes can be wrapped by machine, rigid boxes with loose wrap remain a popular customization option because it provides the impression that the box was hand-made and is thus more high-end.
An Overview of Rigid Box Styles
Typically, rigid containers have just two primary components: the top and the bottom (or lid and base). Rigid boxes come in many different forms, including square, rectangular, round, triangular, V-shaped, etc. In contrast, rigid box types are typically characterized and described by the type of lid used in the packaging sector.
These boxes, like many other aspects of the packaging industry, are available in a dizzying array of variants and hybrids, with names often being used interchangeably from one manufacturer to the next.
Here we are going to take a look at some common rigid box types and its names.
“Telescope Lids” – Set-up Boxes Style
Telescopes can have a lid that completely encloses the base, known as a Full Telescope, or a lid that covers only a portion of the base, known as a Partial Telescope.
Covering the full base of the box is what we mean by "Full Telescope," a term typically used to describe the lids of chocolate and confectionery boxes. This one in particular is designed with "thumb cut" that make opening the package easier.
Partial Telescope, also known as Partial Cover, these rigid boxes are exactly what you’d imagine, the lid only partially cover the base.
For instance, the Classic Shoe box lid features a lip that is typically 1 inch deep.
Don't be fooled by the name of the lid & base box, the traditional shoebox style can be utilized for a wide variety of other purposes as well.
This next example is a full telescope lid style as the lid completely encompasses the base or bottom of the box, because its structure is more identical, like tray and sleeve, so people often call it Tray and Sleeve box, or Slipcase Box or Sliding Rigid Box.
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In the same vein, a Neck Box, Shouldered Box, or Shoulder Box is an example of a half telescope box. The base has a tray adhered inside it, and the tray itself extends above the top of the base. The top edge of the base forms the "shoulder," while the protrusion serves as the "neck." The neck-forming tray is sometimes adhered to the underside of the lid rather than the underside of the base. However, the container retains its original functionality.
The "neck" may be made excessively long to the point that it sticks out beyond the rim of the base, separating the top from the container. Generally speaking, this is done for purely cosmetic reasons.
“Hinged Lids” – Set-up Boxes Style
This is where the hard box lid is permanently fastened, and it is kept closed either by gravitational forces (which are free of charge) or by a magnetic strip or a ribbon binding (costs a little extra). Products that are intended to be used frequently and kept in their original packaging in between usage are ideal candidates for these boxes.
There is a wide variety of design options available for hinged lid rigid boxes. And now, I'll present some of the most popular styles.
A rigid box that has a flip top, sometimes known as a cigar box, is a classic and flexible style. Although it is most commonly associated with the production of luxury cigars, it may be and frequently is used in a very wide variety of contexts.
Here is another version of the Cigar Box or Flip Top - When it is closed, the Book Style rigid box has the appearance of a book with a hard cover. This design is frequently utilized for the packaging of a wide variety of products, including but not limited to luxury foods, clothing, cosmetic products, and consumer electronics.
The clamshell style of packaging is used for many different kinds of products besides merely rigid boxes. This design is utilized not just in folding cartons and thermoform or blister packaging, but also in corrugated packaging.
As was noted before, the rigid box comes in so many various versions that it would be practically difficult to describe them all. On top of that, there is a wide variety of conceivable additions, including platforms, compartments, magnetic closures, windows, ribbon pulls, handles, and many more. However, the aforementioned samples ought to provide you with a sense of the main popular styles.
Great Rigid Box That Brings Added Value to Consumers
The Rigid Box packaging is not just about luxury on its own. When concerns such as protection and durability during transport and the frequently tough retail environment are key considerations, it can (and should) be regarded as an alternative to a folding carton. In addition, rigid boxes will offer value for your customers because they allow for the product to be used and stored multiple times in the same container, which is an asset in the house of the consumer.
Ketsana pack is here to help you achieve this goal . We use Eco-friendly material to create set-up boxes that serve not only as the presentation of your brand, but also the protection, the re-use options as well as sustainability.
Contact us to let us help you with your packaging projects today!
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