A Note on a One-Parameter Weibull Distributed Deteriorating Item EOQ Inventory Model with Varying Quadratic Demand and Delay in Payments ()
1. Introduction
In recent three decades, most of the researches have been done on deteriorating items in inventory problems by a number of researchers. Items like seasonal fruits such as mango, grape and apple, vegetables like potatoes, carrots, etc. animal products like milk, meat, egg, fish etc., blood in blood banks, chemical and pharmaceutical products like medicines, drugs, volatile liquids and radio-active substances etc., deteriorate continuously due to the some natural phenomena like spoilage, decay and evaporation. The hardware, electronic items and essential commodities are not suitable for using in original purposes after their expiration periods. Such a type of physical phenomenon is known as deterioration. Therefore, it is always necessary to study the effect of deterioration on such items while formulating the models for deteriorating items. Ghare and Schrader [1] first formulated an Economic Order Quantity (EOQ) optimum policy for deteriorating items by using a negative exponential distribution. It is well known that the assumption of the demand pattern of the standard EOQ model is deterministic and is constant over an infinite planning horizon. However, most of the physical goods experience a steady demand pattern only for finite horizon of time during their life span. Furthermore, the nature of demand pattern is always time-dependent like constant, linear increasing or decreasing, exponential increasing or decreasing, etc. Therefore, some modification of the EOQ model is quite essential for future studies. In this regard, many researchers have been already done to accommodate the time-dependent demand pattern. An inventory replenishment no-shortage policy with constant rate of deterioration and linear tend in demand pattern over finite horizon of time was studied by Donaldson [2]. The inventory model developed related to the deteriorating items with deterioration as constant fraction of the on-hand inventory and demand as linear increasing pattern was formulated by Dave and Patel [3]. Later, Bahari-Kashani [4] presented a heuristic inventory model for determining the replenishment schedule for deteriorating items with linearly increasing demand rate subject to the constant deterioration. An inventory replenishment policy over a finite horizon for a deteriorating item having linear demand pattern and shortages was established by Goswami and Chaudhuri (1991) [5]. They determined the number of reorder points, the gap between two successive reorders and the shortage periods over a finite horizon of time in order to maintain the optimal average system cost. However, deterioration is independent of demand patterns and dependent on the distribution of time period. Therefore, constant rate of decay is no more lasting for the formulation of decaying inventory model. The EOQ model for deteriorating items where the distribution of the time to deterioration follows the two-parameter Weibull distribution was considered by Covert and Philip [6]. An optimal production lot size model with both the varying and constant rate of deterioration and no-shortages was presented by Mishra [7]. Nahmias [8], Raafat [9], Goyal and Giri [10] and Li et al. [11] reviewed the advances of deteriorating inventory literature. Singh et al. [12] established an optimal ordering policy for deteriorating items with inventory dependent demand and initial order quantity dependent deterioration. A three-parameter Weibull distributed deteriorated inventory model with quadratic demand and salvage value under partial backlogging was presented by Singh et al. [13]. Singh et al. [14] also developed an ordering policy with varying deterioration rate, time-dependent trapezoidal-type demand rate with shortages. Kumar and Yadav [15] established an optimal inventory model for the advanced payment strategy on perishable item with maximum lifetime, customer return and preservation technology under shortages.
In business scenario, it is customary for customers to have a specified grace period before paying a supplier or producer. During this fixed period, the customer is not allowed to pay the interest, but if payment is not made before the end of the grace period, the supplier will set in motion to charge interest. This grace period is referred to as the delay period or the permissible delay period or the trade credit period, and during this period, the customer may sell the goods and earn interest on the revenue generated from the sales. In this context, Goyal [16] studied the economic order quantity under conditions of permissible delay in payments. In business, the unit selling price should be greater than the unit purchasing price. The ordering policies of deteriorating items under permissible delay in payments were studied by Aggarwal and Jaggi [17]. In their models, the demand rate and deterioration rate were assumed as constant. Jamal et al. [18] studied the inventory model to determine an optimal ordering policy for deteriorating items under permissible delay of payment and allowable shortage. Ouyang et al. [19] developed an inventory model for non-instantaneous deteriorating items with permissible delay in payments. Musa and Sani [20] studied the ordering policies for the inventory model of delayed deteriorating items under permissible delay in payments. Furthermore, Khanra et al. [21], Singh and Pattnayak [22] developed the EOQ models for a deteriorating item under permissible delay in payment assuming the time varying demand rate and variable deterioration rate. Singh and Pattanayak [23] presented an optimal policy for a deteriorating item with varying deterioration rate and time-dependent demand rate and the delay in payment conditions. Singh et al. [24] presented a note on optimal model with time-dependent demand, three-parameter Weibull distribution deterioration, no-shortages and permissible delay in payment. Pant et al. [25] studied an optimal replenishment and preservation investment policy for deteriorating items with hybrid demand rate and trade credit schemes. Mohanty and Singh [26] established an inventory model for a deteriorating item with time-dependent cubic demand and variable deterioration under delay in payment conditions. A note on an order level optimal policy with varying two-phased demand and variable deterioration rate was developed by Mohanty et al. [27]. In the real life situation, the deterioration rate in the items increases with respect to time always. Deterioration rate in items are determined by different Weibll distribution and Gamma distribution, etc., in this respect, Pal and Ghosh [28] studied an optimal inventory policy with stock dependent demand and general rate of deterioration under conditions of grace periods in payments. They incorporated two different deterioration rates such constant deterioration rate and one parameter Weibull distribution deterioration rate as two special types of Weibull distribution deterioration rate in their model. An EOQ optimal model varying with exponential-constant-exponential demand and shortages was introduced by Rout et al. [29]. Swain and Singh [30] studied a note on optimal model with time-dependent demand, time-proportional deterioration, shortages and conditions of permissible delay in payments.
Formulation of optimal policy for deteriorating items having one-parameter Weibull distribution deterioration and time-dependent quadratic demand has seldom been mentioned. So, in this model, an optimal EOQ model is developed for deteriorating items with one-parameter Weibull distribution deterioration, quadratic demand pattern and different grace periods. Here the assumed grace period is either less than or greater than or equal to the cycle time. Shortages, partial and complete backlogging are not allowed to occur. Three numerical examples are mentioned to illustrate the effectiveness of the proposed EOQ model with sensitivity analysis.
The rest of the paper is set according to different sections which are stated as follows. In section 2 describes the notations and fundamental assumptions taken for the construction of the model throughout this paper. In section 3, the mathematical analysis of the model and its computational solution procedure are described in order to minimize the system costs. The three numerical examples and the sensitivity analysis of several parameters of some selected example are discussed in section 4. Finally, concluding remarks and the future work on deteriorating inventory research are pointed out in section 5.
2. Notations and Assumptions
The following mathematical notations and assumptions are needed for the formulation of the model.
2.1. Notations
|
Purchase cost per unit ($) |
|
Ordering cost per order ($) |
|
Holding cost of the inventory system excluding interest charges; ($) per unit per year |
|
Interest which can be earned, ($) per year |
|
Interest charges, ($) per year |
|
Demand is continuous and quadratic in nature with respect to time. If
,
, then the demand function changes into linear and constant function, respectively |
|
Deterioration rate which is one-parameter Weibull distribution type |
|
Positive inventory level during the time period
|
|
Grace period offered by supplier at the time of settlement of account |
|
Cycle time (decision variable) |
|
Size of inventory |
|
Optimal size of inventory |
|
Average system cost per unit time ($) when
|
|
Average system cost per unit time ($) when
|
|
Minimum system cost per unit time ($) |
2.2. Assumptions
1) The inventory system deals with one type of items.
2) The demand rate is related with quadratic function of the time during the cycle.
3) The deterioration rate follows one-parameter Weibull distribution.
4) All system costs (purchase, ordering and holding) are taken as constant.
5) The planning horizon is taken infinite with negligible delivery lead time.
6) The grace period is taken less than, greater than and equal to the cycle time in three policies, respectively.
7) The model does not consider shortages with partial as well as complete backlogging.
8) The replenishment is instantaneous.
3. Mathematical Formulation of the Model
In this section, a model is formulated for one-parameter Weibull distribution deterioration rate and quadratic demand rate with permissible delay in payment conditions when replenishment occurs. Figure 1 depicts the proposed inventory system with respect to time.
Figure 1. Graph of inventory depletion with time.
The proposed model derived under three different policies, viz. Policy I: the grace period
is less than the cycle time
. Policy II: the grace period
is greater than the cycle time
and Policy III: the grace period
is equal to the cycle time
. The loss of utility of inventory is due to the combined effect of demand as well as deterioration function. For the beginning, i.e., at time
, the order quantity is
and replenishment occurs after each cycle time
.
The differential equation governing the inventory status during the time interval
is given by
, (1)
where
&
.
Here, the integrating factor (
) and the solution with the help of the boundary condition
are
, (2)
and
(3)
respectively, (by ignoring the terms containing the powers like
as
).
The initial status of inventory level (
) is calculated by putting
in Equation (3), i.e.,
. (4)
The average system cost (
) of the system for each cycle comprises of the following cost components:
. (5)
,
where
, i.e.,
, (6)
(by ignoring the terms containing the powers like
as
).
. (7)
Policy I:
.
1) Interest earned (
) during
:
. (8)
2) Interest charged (
) during
:
(9)
(by ignoring the terms containing the powers like
as
).
Using Equations (5)-(9), the average system cost (
) of the integrated inventory model per unit time is calculated by
. (10)
The objective of the present study is to determine the minimum value of the average system cost of the model by optimizing the cycle time
. For the optimality, the necessary and sufficient conditions of the corresponding average system cost (
) are given below:
Necessary conditions:
(11)
Now solving Equation (11), the optimal value of
as
is obtained. The corresponding optimal average system cost of the system and EOQ are found by substituting the value of
in Equations (10) and (4), respectively.
Sufficient conditions:
It must satisfies
(12)
Policy II:
.
1) Interest earned (
) during
:
(13)
2) Interest charged (
) during
:
. (14)
Using Equations (5)-(7) and (13)-(14), the average system cost (
) of the integrated inventory model per unit time is calculated by
. (15)
For the optimality, the necessary and sufficient conditions of the corresponding average system cost (
) are given below:
Necessary conditions:
(16)
Now solving Equation (16), the optimal value of
as
is obtained. The corresponding optimal average system cost and EOQ are found by substituting the value of
in Equations (15) and (4), respectively.
Sufficient conditions:
It must satisfies
(17)
Policy III:
.
For time
, both the average system costs
and
are same and the respective system cost
is determined by putting
in either Equation (10) or (15). The EOQ in three policies can be calculated from Equation (4) by providing the corresponding value of
.
4. Computaional Algorithms and Numerical Examples
4.1. Computaional Algotithm
The aim of the classical optimization model is to minimize the average system cost. The working procedure is dependent on the following steps.
Step 1: Perform (i)-(iv)
(i) Assign the values of the system parameters with their proper units in Policy I.
(ii) Evaluate the first-order partial derivative of the average system cost with respect to the decision variable
and equate it to zero. Then, solve for
from equation
.
(iii) Check the convexity of the objective function, i.e.
.
(iv) Calculate
by putting
.
Step 2: Perform (i)-(iv)
(i) Assign the values of the system parameters with their proper units in Policy II.
(ii) Evaluate the first-order partial derivative of the system cost with respect to the decision variable
and equate it to zero. Then, solve for
from equation
.
(iii) Check the convexity of the objective function, i.e.
.
(iv) Calculate
by putting
.
Step 3: Perform (i)-(iii)
(i) If both
and
are satisfied, then
, the optimal average system cost, is obtained by comparing the values of
and
. Or
(ii) If
is true and
is false, then
, the optimal average system cost, is obtained from
. Or
(iii) If
is false and
is true, then
, the optimal average system cost, is obtained from
.
Step 4. Finally, calculate the respective EOQ.
4.2. Numerical Examples
The proposed study has been illustrated with three numerical examples with the appropriate units of the system parameters:
Example 1: Policy I and Policy II:
Let
,
,
,
,
,
units/year,
units/year,
units/year,
and
year.
Solving Equation (11), we get
year and the corresponding average system cost
provided the sufficient condition
.
Similarly, solving Equation (16), we get
year and the corresponding average system cost
provided the sufficient condition
.
Here both
and
are satisfied, then
, the optimal average system cost is obtained by comparing the values of
and
. Hence the optimal average system cost, cycle time and EOQ are
,
year and
units, respectively.
Example 2: Policy I:
Let
,
,
,
,
,
units/year,
units/year,
units/year,
and
year.
Solving Equation (11), we get
year and the corresponding average system cost
provided the sufficient condition
.
Similarly, solving Equation (16), we get
year and the corresponding average system cost
provided the sufficient condition
.
Here
is true and
is false, then
, the optimal average system cost is obtained from
. Hence the optimal average system cost, cycle time and EOQ are
,
year and
units, respectively.
Example 3: Policy II:
Let
,
,
,
,
,
units/year,
units/year,
units/year,
and
year.
Solving Equation (11), we get
year and the corresponding average system cost
provided the sufficient condition
.
Similarly, solving Equation (16), we get
year and the corresponding average system cost
provided the sufficient condition
.
Here
is false and
is true, then
, the optimal average system cost is obtained from
. Hence the optimal average system cost, cycle time and EOQ are
,
year and
units, respectively.
5. Sensitivity Analysis
In order to examine the implications of the change in the values of the parameters, the sensitivity analysis will be a great help in decision-making. With the help of Example 1 given in the preceding section, the sensitivity analysis of several parameters has been done and the results are summarized in Table 1 and Table 2, respectively.
The following observations can be made from Table 1.
(i) Changes in carrying cost (
) does not have any significant effect in the present value of the average system cost
and result increasing in both
and
.
(ii) Changes in ordering cost (
) have moderately effect in the present value of the average system cost
and result decreasing in both
and
.
(iii) Changes in purchase cost (
) have highly effect in the present value of the average system cost
and result increasing in both
and
.
(iv) Changes in earned interest (
) have moderately effect in the present value of the average system cost
and result increasing in
and decreasing in
.
(v) Changes in chargeable interest (
) have highly effect in the present value of the average system cost
and result decreasing in
and remaining constant in
.
(vi) Changes in constant (
) have moderately effect in the present value of the average system cost
and result decreasing in
and increasing in
.
(vii) Changes in constants (
&
) have moderately effect in the present value of the average system cost
and result increasing in both
and
.
(viii) Changes in grace period (
) have moderately effect in the present value of the average system cost
and result decreasing in both
and
.
Table 1. Sensitivity analysis of time cycle and optimal cost.
Parameters |
Decreasing value of parameters |
|
|
|
|
Remarks |
Optimal solution |
% Change in optimal solution |
|
0.180 |
5514.27 |
0.748277 |
5636.60 |
0.352292 |
|
5514.27 |
+0.12 |
0.150 |
5510.83 |
0.753606 |
5634.17 |
0.352772 |
|
5510.83 |
+0.06 |
0.126 |
5508.06 |
0.757989 |
5633.03 |
0.353157 |
|
5508.06 |
+0.01 |
0.114 |
5506.66 |
0.760224 |
5632.45 |
0.353350 |
|
5506.66 |
−0.01 |
0.090 |
5503.86 |
0.764780 |
5631.31 |
0.353737 |
|
5503.86 |
−0.06 |
0.060 |
5500.33 |
0.770650 |
5629.88 |
0.354223 |
|
5500.33 |
−0.12 |
|
300 |
5626.38 |
0.925228 |
5888.03 |
0.429894 |
|
5626.38 |
+2.16 |
250 |
5569.80 |
0.843313 |
5766.61 |
0.393649 |
|
5569.80 |
+1.13 |
210 |
5520.39 |
0.776209 |
5660.71 |
0.361732 |
|
5520.39 |
+0.23 |
190 |
5494.04 |
0.741834 |
5604.08 |
0.344545 |
|
5494.04 |
−0.24 |
150 |
5437.38 |
0.670757 |
5481.31 |
0.307005 |
|
5437.38 |
−1.27 |
100 |
5357.08 |
0.575580 |
5302.33 |
0.251579 |
|
5357.08 |
−2.72 |
|
30 |
8112.22 |
0.645473 |
8135.88 |
0.290316 |
|
8112.22 |
+47.72 |
25 |
6812.01 |
0.692622 |
6890.44 |
0.317188 |
|
6812.01 |
+25.11 |
21 |
5768.73 |
0.743683 |
5885.45 |
0.345055 |
|
5768.73 |
+6.89 |
19 |
5245.73 |
0.775877 |
5379.35 |
0.362067 |
|
5245.73 |
−2.32 |
15 |
4196.04 |
0.861127 |
4357.89 |
0.405382 |
|
4196.04 |
−23.81 |
10 |
2873.67 |
1.04175 |
3056.44 |
0.490839 |
|
2873.67 |
−47.82 |
|
0.1950 |
… |
… |
5553.97 |
0.339004 |
… |
… |
… |
0.1625 |
… |
… |
5593.61 |
0.345898 |
… |
… |
… |
0.1365 |
5491.98 |
0.785116 |
5624.96 |
0.351743 |
|
5491.98 |
−0.27 |
0.1235 |
5522.15 |
0.736488 |
5640.50 |
0.354784 |
|
5522.15 |
+0.26 |
0.0975 |
5576.71 |
0.667522 |
5671.33 |
0.361125 |
|
5576.71 |
+1.25 |
0.0650 |
5637.54 |
0.608371 |
5709.35 |
0.369579 |
|
5637.54 |
+2.36 |
|
0.2250 |
… |
… |
5632.74 |
0.353253 |
… |
… |
… |
0.1875 |
… |
… |
5632.74 |
0.353253 |
… |
… |
… |
0.1575 |
5495.58 |
0.788754 |
5632.74 |
0.353253 |
|
5495.58 |
−0.21 |
0.1425 |
5518.35 |
0.732758 |
5632.74 |
0.353253 |
|
5518.35 |
+0.19 |
0.1125 |
5555.80 |
0.694109 |
5632.74 |
0.353253 |
|
5555.80 |
+0.87 |
|
0.0750 |
5590.95 |
0.572989 |
5632.74 |
0.353253 |
|
5590.95 |
+1.51 |
|
360 |
… |
… |
7954.23 |
0.335601 |
… |
… |
… |
300 |
… |
… |
6793.87 |
0.344116 |
… |
… |
… |
252 |
5724.92 |
0.798964 |
5865.03 |
0.351372 |
|
5724.92 |
+3.95 |
228 |
5288.43 |
0.724812 |
5400.41 |
0.355162 |
|
5288.43 |
−3.97 |
180 |
4401.80 |
0.621861 |
4470.77 |
0.363090 |
|
4401.80 |
−20.07 |
120 |
3274.97 |
0.534887 |
3307.89 |
0.373716 |
|
3274.97 |
−40.53 |
|
180 |
5845.23 |
0.508466 |
5820.75 |
0.303183 |
|
5845.23 |
+6.13 |
150 |
5691.09 |
0.597118 |
5730.39 |
0.325380 |
|
5691.09 |
+3.33 |
126 |
5547.45 |
0.716034 |
5652.94 |
0.347110 |
|
5547.45 |
+0.72 |
114 |
5465.02 |
0.811407 |
5612.17 |
0.359731 |
|
5465.02 |
−0.76 |
90 |
… |
… |
5525.72 |
0.389684 |
… |
… |
… |
60 |
… |
… |
5406.07 |
0.440066 |
… |
… |
… |
|
24 |
5533.08 |
0.703288 |
5639.05 |
0.349455 |
|
5533.08 |
+0.46 |
20 |
5520.68 |
0.728499 |
5635.91 |
0.351329 |
|
5520.68 |
+0.24 |
16−8 |
5510.11 |
0.752441 |
5633.3856 |
0.352864 |
|
5510.11 |
+0.04 |
15.2 |
5504.56 |
0.766087 |
32.10 |
0.353644 |
|
5504.56 |
−0.05 |
12 |
5492.85 |
0.797965 |
5629.53 |
0.355231 |
|
5492.85 |
−0.26 |
8 |
… |
… |
5626.29 |
0.357265 |
… |
… |
… |
|
0.0030 |
5501.07 |
0.751624 |
5622.34 |
0.351889 |
|
5501.07 |
−0.11 |
0.0025 |
5504.22 |
0.755344 |
5627.54 |
0.352570 |
|
5504.22 |
−0.05 |
0.0021 |
5506.73 |
0.758348 |
5631.70 |
0.353116 |
|
5506.73 |
−0.01 |
0.0019 |
5507.99 |
0.759859 |
5633.78 |
0.353390 |
|
5507.99 |
+0.01 |
0.0015 |
5510.49 |
0.762901 |
5637.95 |
0.353940 |
|
5510.49 |
+0.05 |
0.0010 |
5512.60 |
0.766739 |
5643.15 |
0.354629 |
|
5512.60 |
+0.11 |
|
0.60 |
5605.42 |
0.895051 |
5496.51 |
0.356863 |
|
5605.42 |
+1.78 |
0.50 |
5552.86 |
0.820342 |
5564.64 |
0.355044 |
|
5552.86 |
+0.82 |
0.42 |
5515.82 |
0.770286 |
5619.12 |
0.353609 |
|
5515.82 |
+0.15 |
0.38 |
5499.24 |
0.748452 |
5646.36 |
0.352898 |
|
5499.24 |
−0.14 |
0.30 |
5470.39 |
0.711202 |
5700.81 |
0.351489 |
|
5470.39 |
−0.67 |
0.20 |
5443.30 |
0.676839 |
5768.85 |
0.349752 |
|
5443.30 |
−1.16 |
Here “…” indicates infeasible solution in Table 1.
The following observations can be made from Table 2.
(i) When the grace period (
) increases from 0.0100 to 0.5000, Policy I holds whereas from 0.6000 to 1.0020 Policy II holds.
(ii) When the grace period (
) increases from 1.0030 to above, the cycle time
and average system cost
result infeasible solution in Policy I.
Table 2. Sensitivity analysis of grace period and optimal costs.
Increase in value of parameter
|
|
|
|
|
Remarks |
|
5422.52 |
0.643557 |
5898.05 |
0.346521 |
Policy I |
|
5427.14 |
0.656220 |
5836.86 |
0.348040 |
Policy I |
|
5443.30 |
0.676839 |
5768.85 |
0.349752 |
Policy I |
|
5470.39 |
0.711202 |
5700.81 |
0.351489 |
Policy I |
|
5507.36 |
0.7591.03 |
5632.74 |
0.353253 |
Policy I |
|
5552.86 |
0.820342 |
5564.64 |
0.355044 |
Policy I |
|
5605.42 |
0.895051 |
5456.51 |
0.356863 |
Policy II |
|
5663.59 |
0.984103 |
5428.35 |
0.358710 |
Policy II |
|
5725.94 |
1.08980 |
5360.16 |
0.360586 |
Policy II |
|
5857.32 |
1.38222 |
5223.69 |
0.364429 |
Policy II |
|
5857.39 |
1.38241 |
5223.62 |
0.364431 |
Policy II |
|
5857.98 |
1.38417 |
5223.01 |
0.364449 |
Policy II |
|
5858.64 |
1.38613 |
5222.32 |
0.364468 |
Policy II |
|
… |
… |
5221.64 |
0.364488 |
… |
|
… |
… |
5220.96 |
0.364507 |
… |
Here “…” indicates infeasible solution in Table 2.
6. Conclusions
In the real-market situation, it is commonly observed that the demand of the items like seasonal fruits like mango, apple, grapes, etc., vegetables, and sea fish like hilsa etc. varies with respect to time. From the beginning to the end of the season, the behavior of the demand pattern is a quadratic function of time. This trend in demand pattern is also valid for essential commodities like newly manufactured fashionable items and newly launched automobiles, android mobiles, laptops, etc. In the present paper, an EOQ model for deteriorating items with varying one-parameter Weibull distribution deterioration, quadratic demand and the condition of grace periods is proposed. We think that such type of time-dependent demand pattern, time-varying deterioration and conditions of grace period inventory model is quite realistic in our day-to-day life which builds the solid foundation for future research on inventory models. The results are provided to illustrate with the help of three numerical examples for additional insights and the performance of optimal average total cost with change in values of the different parameters are shown by the execution of sensitivity analysis.
The present problem model can be extended for research and study to many practical situations. The proposed model can be extended by introducing more generalized demand patterns. We could extend the present model with several features like two-warehouse systems, quantity discounts; several delays in payment conditions etc. We could also extend the model to different Weibull distributed models and Gamma distributed models by changing its deterioration rate.