Benefits of carton packaging at 40000 packs/hour
- The fastest filling machine in the aseptic carton industry, with eBeam sterilization
- Enables 10% reduction in customer operational cost, thanks to high output per square metre, low utilities consumption and minimal maintenance*
- Use of eBeam lowers environmental impacts - less power (up to 30%) water (up to 45%) and chemicals (99%)*.
*Compared to the Tetra Pak® A3/Speed
Benefits
Lower operational costs
Several key features help minimise operational costs, enable better margins and support a ‘power price point’ strategy. It’s not just high capacity and output per m2 that boost your long-term profitability; it’s also the machine’s breakthrough electron beam (eBeam) sterilization system which significantly reduces your utilities consumption.1
Higher capacity output
The Tetra Pak E3/Speed Hyper’s output per square metre is unrivalled in the carton packaging industry. Largely thanks to eBeam sterilization, the machine can produce up to 40,000 packaged beverages per hour. This means producers can keep their prices competitive and meet consumer demand in growing urban centres.
Reduce environmental impact
Thanks to Tetra Pak’s unique eBeam technology, Tetra Pak E3/Speed Hyper help reduce consumption of utilities and chemicals while also delivering high speed and low costs.1 Electron beam sterilisation holds the potential to reduce water consumption by up to 45%, valid for Tetra Pak E3/Speed Hyper vs Tetra Pak A3/Speed for portion packages. The reduced reliance on chemicals not only minimises water usage but has the potential to simplify water recycling processes – since there’s no water used, there’s no wastewater to treat. eBeam technology cuts chemical consumption by 99%, and energy consumption by about a third since there is no need for H2O2 preheating, heating, and drying.
Protect your investment
With the Tetra Pak E3/Speed Hyper, you can keep your options open for the future and get the most out of your investment. A strong package pipeline means you’ll soon be able to produce a wide range of different portion packages on the new machine. Volume rebuilding kits will let you switch between packaging formats, and even drop a size if necessary.
Meet your targets
Thanks to the reduction in energy, utilities and chemical consumption, the Tetra Pak E3/Speed Hyper enhances your brand’s sustainability profile and helps you meet your environmental targets, while delivering high speed at low cost.1
New packages open up new opportunities
Our strong package development pipeline paves the way for innovation in the future, allowing you to create unique product concepts as your consumers’ needs evolve. Within the next few years, it will be possible to produce a wide range of different portion packages on the Tetra Pak E3/Speed Hyper and volume rebuilding kits will be provided.
Under-filling capabilities
For extra flexibility on pricing strategies, under-filling is enabled on all package volumes produced on the Tetra Pak E3/Speed Hyper. Should the cost of juice concentrate or sugar rise, an ability to under-fill helps you continue serving lower-income consumers with affordable products.
Setting new standards in filling performance
Tetra Pak has launched a revolutionary new filling machine, the Tetra Pak E3/Speed Hyper. It is not just the world’s fastest carton packaging machine; it also reduces operational costs and environmental impacts.1
Setting new standards in filling performance
Tetra Pak has launched a revolutionary new filling machine, the Tetra Pak E3/Speed Hyper. It is not just the world’s fastest carton packaging machine; it also reduces operational costs and environmental impacts.1
Features
Peroxide-free packaging material sterilization
Clean eBeam technology for sterilizing packaging material
The Tetra Pak® E3 Speed Hyper is a filling machine for aseptic packaging of liquid food, which utilises two eBeam lamps to sterilize the inner and outer parts of the packaging material through the production process. Electron emissions guarantee an equivalent sterilization performance to that of hydrogen peroxide systems.
Magnetic positioning system
Accurate positioning and control of packaging material
Magnetic ink is used to print ‘static marks’ on the material, which are later scanned by readers in the machine. Adjustments to the material’s position are then made automatically through the web position active control (WPAC) and tube positioning active control (TPAC) systems. This gives more consistent filling and forming, better sealing quality, less work and less waste - all of which means better MME and MTBF and lower operational costs.
Primary packaging material detection (ppmd)
Ensures packaging material is compatible with eBeam system
The operator scans a barcode on the packaging material reel in order to confirm that the packaging material is Tetra Pak approved for use with the eBeam sterilization system. If the material is not compatible, an alert message is generated automatically.
Improved jaw system
Supports higher production capacity
The jaw system features additional forming stations (the exact number depends on the package volume in question) and a package extractor. These features enable a controlled transformation of the packaging material (11 packages per second) from a carton tube into individual packages, successful transversal sealing and the safe transport of packages to the final folding unit.
Improved final folding unit
Greater control at high production speeds
This specially designed final folding unit contains two unique features: a synchronizer and a discharger. Thanks to continuous contact with these mechanisms, the packages are fully controlled from the moment they enter the unit until they are released onto the conveyor. The process runs smoothly, with minimal stops and/or waste.
New operator interface
Operators move easily between different machines
One common Tetra Pak interface with a consistent ‘look and feel’ (same colours, symbols and images) makes it possible for operators to move effortlessly from one machine to another. Our new operator panel has a wider screen (16:9) and features intuitive icons for additional functionality and improved usability. User guidance and simplified procedures also reduce the time required to perform different operations.
Dynamic pressurization system
Controlled package forming at high speed
A dynamic pressurization system is used to maintain a constant level of air pressure inside the aseptic chamber. The ability to precisely control pressure in this chamber also means the pressure inside the tube can be regulated, and this is a key factor enabling the correct forming of packages at high speed. Furthermore, the dynamic pressurization system makes it possible to limit module height and maintain manageable dimensions for operators.
New service unit
Easier access to modules for maintenance
The components in the service unit have been redesigned in order to optimise the use of space. A top opening panel and sliding doors improve usability and ease of access for maintenance staff.
Options
Headspace by injection
For products that need shaking
The unit consists of a control cabinet, a heating element to sterilize air (or an inert gas) and a nozzle which injects sterile air (or gas) into the product to create a froth. When the froth settles down, it leaves a residual headspace which allows the contents to be shaken. Using this method, products can be filled by weight, so the choice of volumes is wider and underfilling is possible. In addition, headspace makes it easier to open and pour from the package.
Volume rebuilding kit
Switch package production between different volumes
A volume rebuilding kit is a good way to protect your investment over time. Compared to ordering a new line, you can get a new package on the shelves 12 weeks earlier - with an 85% shorter installation time and an 80% lower investment.
Infographic – get the highlights
The incredible speed of the Tetra Pak E3/Speed Hyper filling machine comes from the use of electron beam technology - what we call eBeam sterilization. Get all the facts and figures you need to grasp how the Tetra Pak E3/Speed Hyper delivers such outstanding value.
Rethinking resources
Food and beverage producers face growing challenges in energy, water, and waste management. Addressing them requires a combination of technology and food expertise, tailored to your operations. Our comprehensive portfolio of products and services, backed by decades of experience in food applications, can help you reduce your energy, water, and waste while simultaneously delivering cost benefits.
1 All comparisons are vs. the Tetra Pak® A3/Speed