FLOW-3D, Flow Science Software Pvt Ltd

🌟 Revolutionizing Thermal Management in HPDC – Join Us at ALUCAST 2024! 🌟 We’re excited to present our latest research: "Optimization of Cooling Channel Layouts and Spray Cooling for Thermal Management of HPDC Dies" at ALUCAST 2024! High-Pressure Die Casting (HPDC) processes demand efficient thermal management for extended die life and superior casting quality. Using FLOW-3D CAST and FLOW-3D (X), our study demonstrates groundbreaking advancements in: 🔹 Conformal Cooling Channels (CCC): Ensuring uniform temperature distribution and reducing cycle times compared to traditional designs. 🔹 AI-Driven Optimization: Precise refinement of cooling parameters like coolant temperature, speed, spray distance, and velocity to eliminate hotspots and thermal fatigue. 🔹 Cycle Efficiency: Achieving consistent die temperature regulation for better quality, reduced defects, and faster production cycles. 📅 Join us at ALUCAST 2024, on 5 - 7 December 2024, Hall 2, Yashobhoomi, IICC, Dwarka, Delhi, to explore in detail how these advancements are shaping the future of HPDC! Let us know in the comments if you're attending—we’d love to connect and discuss these findings. #ALUCAST2024 #HPDC #Innovation #CFD #flow3dcast #CastingEfficiency #ThermalManagement Aluminium Caster's Association (ALUCAST)®, India

Achieve Defect-Free Castings with FLOW-3D CAST Sand inclusions and mold erosion can compromise the quality of your castings, but with FLOW-3D CAST, you can take control. This advanced simulation tool identifies high-risk mold erosion regions caused by prolonged exposure to high-velocity metal flow. By tracking the generation and movement of sand inclusions, FLOW-3D CAST empowers foundries to: ✅ Pinpoint the origins of inclusions and assess their potential impact. ✅ Evaluate the effectiveness of filters in eliminating inclusions before they enter the casting. ✅ Optimize designs to minimize defects and improve casting quality. In this video, discover how FLOW-3D CAST’s Sand Casting Workspace simulates these critical processes, giving you the insights needed to produce defect-free castings efficiently. Learn more: https://lnkd.in/gDASc-a #cfd #computationalfluiddynamics #flow3d #flow3dcast #simulation #simulationsoftware #engineering #technology #metalcasting #SandCasting #MoldErosion #FoundrySolutions #AdvancedManufacturing

Accurate weld geometry plays a crucial role in the efficiency and durability of hairpin welding for e-drive applications. With FLOW-3D WELD, you can simulate the evolution of the fusion zone, ensuring precision in shape and dimensions. Our validated simulation, benchmarked against experimental data (D’Arcangelo et al., Optics & Laser Technology, 2024), delivers actionable insights to refine your welding processes. Discover how FLOW-3D WELD empowers manufacturers to achieve superior laser welding results. Visit https://lnkd.in/gpZsuwA to explore more. #cfd #computationalfluiddynamics #flow3d #simulation #simulationsoftware #engineering #technology #welding #electricmotor

Facing challenges in predicting complex hydraulic conditions? When high-cost projects demand accuracy and certainty, relying on simplified tools alone can leave room for uncertainty. That’s where FLOW-3D HYDRO comes in. Our advanced 3D CFD simulation software delivers precise insights into fluid behavior and interacting physics, offering a higher-accuracy alternative to simplified numerical tools. From supplementing physical models to replacing them for certain cases, FLOW-3D HYDRO empowers engineers to reduce risks, improve decision-making, and optimize project outcomes. Discover how FLOW-3D HYDRO can solve your hydraulic modeling challenges: https://lnkd.in/eX7SHxJ #cfd #computationalfluiddynamics #flow3d #flow3dhydro #simulation #simulationsoftware #simulations #engineering #technology #fluiddynamics #fluidflow #turbulence #Dams

FLOW-3D CAST at ALUCAST® 2024! Join us at the Technical Conference Sessions, where we will be sharing insights on "AI-based Optimization of Colling Channel Layouts and Spray Cooling for Thermal Management of HPDC Dies using CFD simulations". This year’s theme, “Leveraging Innovation & Technology for Global Competitiveness,” promises a deep dive into the future of aluminium die casting. Don’t miss this opportunity to engage with industry experts and cutting-edge advancements!  Limited spots remaining – register now to secure yours!   Schedule & Registration: https://lnkd.in/gUcUY-tV  Register your visit here: https://lnkd.in/g2ZwTXhZ When? 5 - 7 December 2024 Where? Hall 2, Yashobhoomi, IICC, Dwarka, Delhi Embrace Innovation and Precision: Join Us in Casting the Future!   Aluminium Caster's Association (ALUCAST)®, India #flow3d #flow3dcast #Iamspeaking #ALUCASTEXPO2024 #Aluminiumdiecasting #alucastconference #AluminiumDieCasting #DieCasting #MetalCasting #AluminiumParts #Manufacturing #Engineering #ALUCAST2024 #DieCastingManufacturer

Ensuring safe, controlled water flow between elevations is essential when managing stormwater. With FLOW-3D HYDRO, engineers can simulate the complex hydraulics of dropshaft structures, achieving both efficient energy dissipation and controlled air escape. In this example, our model captures the spiral flow as water moves down the shaft into a stilling basin, where energy is safely dissipated before flowing through to the lower conduit. By alternating between velocity field analysis and realistic renderings, FLOW-3D HYDRO delivers valuable insights and informed decision-making. Discover how FLOW-3D HYDRO enhances stormwater infrastructure modeling: https://lnkd.in/gkqBa3v #cfd #computationalfluiddynamics #flow3d #flow3dhydro #simulation #simulationsoftware #simulations #engineering #technology #fluiddynamics #fluidflow #turbulence #dropshaft #

Achieve precise control over laser powder bed fusion (LPBF) processes with FLOW-3D AM’s advanced simulation capabilities. This simulation showcases a 'ring' heat flux distribution, efficiently melting metallic powder particles. With FLOW-3D POST’s ray tracing capabilities, engineers can accurately model light refraction in metallic materials, leading to better predictions and optimized manufacturing outcomes. Discover how FLOW-3D AM can elevate your LPBF simulations and more by visiting https://lnkd.in/fM-9JK2 #cfd #computationalfluiddynamics #flow3d #flow3dam #simulation #simulationsoftware #simulations #engineering #technology #LPBF #additivemanufacturing

Looking to optimize your metal-based additive manufacturing process? FLOW-3D AM's advanced CFD simulations provide critical insights into material extrusion processes like metal-based fused deposition modeling. FLOW-3D AM empowers you to refine your process and achieve precise, consistent prints by examining how particle flow affects nozzle performance and bead dimensions. Discover the power of FLOW-3D AM’s multiphysics capabilities for fused deposition modeling (FDM) and other additive manufacturing methods. Learn more: https://lnkd.in/dHSQ29qS #cfd #computationalfluiddynamics #flow3d #flow3dAM #simulation #simulationsoftware #simulations #engineering #technology #Additivemanufacturing #FusedDepositionModeling

Dealing With Dross | FLOW-3D AM case study Researchers at Denmark’s DTU, led by Dr Mohamad Bayat, are unlocking the mechanics of melt pool formation and dross accumulation using advanced simulations from FLOW-3D AM. Their work has identified critical factors like thermal conductivity in loose powders and laser path adjustments that affect keyhole formation, porosity, and surface accuracy on down-facing surfaces. Findings show that the laser deceleration at the end of each scan vector is a main contributor to the keyholing effect, and a scan strategy where the laser power is kept off while moving between adjacent laser scans—a so-called sky-writing laser path mode—is preferable for reduced dross formation and increased density. Read the details at the following link: https://lnkd.in/duJfnVrm #cfd #computationalfluiddynamics #flow3d #simulation #simulationsoftware #simulations #engineering #technology #additivemanufacturing #LPBF

Computational instability with a simple example Numerical methods for differential equations can produce computational instabilities—unrealistic, growing, or oscillating behaviors not present in the original equation. These differ from physical instabilities, though the distinction isn’t always clear. The following simple example provides a useful introduction to computational stability. In this example, the interesting thing is to observe how the values of qn evolve with n as the value of Aδt is changed. The values depend on the magnitude of the bracket (1-Aδt), which is raised to the power of n. When Aδt is greater than 2.0, the bracket is negative and has a magnitude greater than 1.0, so qn changes sign alternately with increasing n, and its magnitude is rapidly growing. This is a clear case of computational instability in which the numerical results provide no useful information about the evolution of q. Read the detailed article at https://lnkd.in/gFCGrc2Q #cfd #computationalfluiddynamics #flow3d #flow3dhydro #simulation #simulationsoftware #simulations #engineering #technology #fluiddynamics #fluidflow